Workshop Manual OCTAVIA Automatic Gearbox (Edition 08.96 S00.5116.50.20)

Workshop Manual OCTAVIA Automatic Gearbox (Edition 08.96 S00.5116.50.20) PDF free online

CONTENTS

  • Technical Data
    • Identification of gearbox
    • Code letters, component assignment, ratios, equipment
    • Capacities
    • General repair information
  • Self-Diagnosis/Electrical Test
    • Self-diagnosis
      • Technical data of self-diagnosis
    • Conducting self-diagnosis
      • Connecting vehicle system tester V.A.G 1552 and selecting function
      • List of available functions
      • Interrogating fault memory
      • Fault table
      • Erasing fault memory
      • Initiating basic setting
      • Reading measured value block
      • Test table
    • Function of CAN databus
      • Test of „Two cable databus system“
    • Gearbox: Electrical test
      • Test table
      • Inspecting cable connection between 68-pin gearbox control unit and gearbox
  • Torque converter
    • Torque converter
      • Identification of torque converter
      • Draining torque converter
      • Removing and installing gasket ring for torque converter
      • Installing torque converter
  • Shift Mechanism/Housing
    • Servicing shift mechanism
      • Inspecting shift mechanism
      • Disassembling and assembling shift mechanism
      • Removing and installing and setting selector lever control cable
    • Inspecting gearbox
      • Inspecting shifting points
      • Shifting points in km/h
      • Measure limit speed of hydraulic converter
      • Limit speed of hydraulic converter in rpm
      • Measure main pressure
      • Nominal values of main pressure in bar (MPa) overpressure
      • Causes for deviations from nominal value
    • Fault finding table
    • Removing and installing gearbox
      • Replacement component or „Component of shift elements“
    • Inspecting ATF level or top up
      • Inspecting ATF level
      • Topping up ATF
      • Fill with ATF after repair
    • Gearbox with shift elements
      • Position of shift elements
    • Disassembling and assembling gearbox
      • Regulations concerning cleanliness when working on automatic gearbox
      • Removing and installing ATF radiator and filler tube
      • Disassembling and assembling planetary gear – Summary of components
      • I – Removing and installing ATF pump for large sun gear -B2-
      • II – Removing and installing reverse gear clutch -K2- for large sun gear
      • III – Removing and installing free wheel and reverse gear brake -B1-
      • IV – Removing and installing planet carrier
      • Disassembling and assembling planetary gear
      • List of all adjusting work on planetary gear
      • I – Adjusting planetary carrier
      • II – Adjusting reverse gear-brake -B1-
      • III – Set clutch clearance between -K1- and -K2-
      • IV – Adjust 2nd and 4th gear-brake -B2-
  • Gear/Control
    • Disassembling and assembling ATF pump
    • Disassembling and assembling free wheel with -B1- piston
    • Disassembling and assembling 1st to 3rd gear clutch -K1-
    • Disassembling and assembling reverse gear clutch -K2-
    • Disassembling and assembling 3rd to 4th gear clutch -K3- with turbine shaft
    • Removing and installing slide valve body
      • Removing and installing slide valve body – overview
      • Removing and installing oil pan
      • Removing and installing ATF strainer
      • Removing and installing slide valve body
      • Removing and installing ribbon cable with connector
    • Disassembling and assembling parking position
  • Final Drive/Differential
    • Inspecting axle oil in final drive
    • Removing and installing seal for drive flange
    • Disassembling and assembling final drive
      • Removing and installing drive gear
      • Removing and installing input shaft
      • Removing and installing differential
      • Disassembling and assembling differential
    • Setting final drive
      • Setting final drive – overview
      • Adjusting works when replacing individual components
      • Before disassembling final drive
      • Setting input shaft
      • Setting drive gear
      • Setting differential

Language: English
Format: PDF
Pages: 208

Workshop Manual OCTAVIA Automatic Gearbox (Edition 08.96 S00.5116.50.20) PDF free online

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