Workshop Manual OCTAVIA Automatic Gearbox (Edition 08.96 S00.5116.50.20)

Volkswagen

Technical Data
- Identification of gearbox
- Code letters, component assignment, ratios, equipment
- Capacities
- General repair information
Self-Diagnosis/Electrical Test
- Self-diagnosis
  - Technical data of self-diagnosis
- Conducting self-diagnosis
  - Connecting vehicle system tester V.A.G 1552 and selecting function
  - List of available functions
  - Interrogating fault memory
  - Fault table
  - Erasing fault memory
  - Initiating basic setting
  - Reading measured value block
  - Test table
- Function of CAN databus
  - Test of „Two cable databus system“
- Gearbox: Electrical test
  - Test table
  - Inspecting cable connection between 68-pin gearbox control unit and gearbox
Torque converter
- Torque converter
  - Identification of torque converter
  - Draining torque converter
  - Removing and installing gasket ring for torque converter
  - Installing torque converter
Shift Mechanism/Housing
- Servicing shift mechanism
  - Inspecting shift mechanism
  - Disassembling and assembling shift mechanism
  - Removing and installing and setting selector lever control cable
- Inspecting gearbox
  - Inspecting shifting points
  - Shifting points in km/h
  - Measure limit speed of hydraulic converter
  - Limit speed of hydraulic converter in rpm
  - Measure main pressure
  - Nominal values of main pressure in bar (MPa) overpressure
  - Causes for deviations from nominal value
- Fault finding table
- Removing and installing gearbox
  - Replacement component or „Component of shift elements“
- Inspecting ATF level or top up
  - Inspecting ATF level
  - Topping up ATF
  - Fill with ATF after repair
- Gearbox with shift elements
  - Position of shift elements
- Disassembling and assembling gearbox
  - Regulations concerning cleanliness when working on automatic gearbox
  - Removing and installing ATF radiator and filler tube
  - Disassembling and assembling planetary gear – Summary of components
  - I – Removing and installing ATF pump for large sun gear -B2-
  - II – Removing and installing reverse gear clutch -K2- for large sun gear
  - III – Removing and installing free wheel and reverse gear brake -B1-
  - IV – Removing and installing planet carrier
  - Disassembling and assembling planetary gear
  - List of all adjusting work on planetary gear
  - I – Adjusting planetary carrier
  - II – Adjusting reverse gear-brake -B1-
  - III – Set clutch clearance between -K1- and -K2-
  - IV – Adjust 2nd and 4th gear-brake -B2-
Gear/Control
- Disassembling and assembling ATF pump
- Disassembling and assembling free wheel with -B1- piston
- Disassembling and assembling 1st to 3rd gear clutch -K1-
- Disassembling and assembling reverse gear clutch -K2-
- Disassembling and assembling 3rd to 4th gear clutch -K3- with turbine shaft
- Removing and installing slide valve body
  - Removing and installing slide valve body – overview
  - Removing and installing oil pan
  - Removing and installing ATF strainer
  - Removing and installing slide valve body
  - Removing and installing ribbon cable with connector
- Disassembling and assembling parking position
Final Drive/Differential
- Inspecting axle oil in final drive
- Removing and installing seal for drive flange
- Disassembling and assembling final drive
  - Removing and installing drive gear
  - Removing and installing input shaft
  - Removing and installing differential
  - Disassembling and assembling differential
- Setting final drive
  - Setting final drive – overview
  - Adjusting works when replacing individual components
  - Before disassembling final drive
  - Setting input shaft
  - Setting drive gear
  - Setting differential

Language: English
Format: PDF
Pages: 208

Workshop Manual OCTAVIA Automatic Gearbox (Edition 08.96 S00.5116.50.20) PDF free online

Workshop Manual OCTAVIA Automatic Gearbox (Edition 08.96 S00.5116.50.20)

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