VW Transporter 1980 Workshop Manual – 2.1L Fuel Injection Engine, Mechanics

VW Transporter 1980 Workshop Manual – 2.1 Itr. Fuel Injection Engine, Mechanics PDF free online

Engine Code Letters

• DJ
• MV
• SR
• SS

Repair Group
00 – Technical data
10 – Removing and installing engine
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
20 – Fuel supply system
26 – Exhaust system

CONTENTS

• 00 – Technical data
  • Engine number
  • Engine number
• 10 – Removing and installing engine
  • Instructions for removal
  • Additional work associated with type specific equipment
  • Attaching engine to repair stand
  • Instructions for installation
  • Tightening torques
• 13 – Crankshaft group
  • Dismantling and assembling engine
    • Removing and installing three grove pulley
    • Checking and adjusting crankshaft axial play
  • Dismantling and assembling pistons and cylinder
    • Piston allocation to cylinder head
    • Piston and cylinder dimensions
    • Installing pistons
    • Installing cylinder
  • Dismantling and assembling crankcase
  • Dismantling and assembling crankshaft
    • Crankshaft dimensions
• 15 – Cylinder head, valve gear
  • Removing and installing cylinder head
    • Repair instructions for hydraulic setting valve clearance
    • Installing hydraulic tappets
    • Bleeding hydraulic tappets
    • Installing cylinder head
    • Basic settings for hydraulic valve gear
    • Removing and installing push rod guide tubes
    • Checking compression pressures
  • Servicing cylinder head
    • Reworking valve seats
    • Checking valve guides
• 17 – Lubrication
  • Removing and installing parts of lubrication system
    • Checking oil pressure and oil pressure switch
• 19 – Cooling
  • Removing and installing parts of cooling system
    • Draining and refilling system with coolant
• 20 – Fuel supply system
  • Removing and installing parts of the fuel system
    • Vehicles with rear wheel drive
    • Synchro
    • Safety precautions
    • Rules for cleanliness
    • Removing fuel tank
    • Removing and installing fuel gauge sender
    • Checking fuel system for leaks (vehicles with rear drive)
    • Checking fuel pump
  • Servicing throttle control
    • Throttle control on vehicles with manual gearbox
    • Throttle control on vehicles with automatic gearbox
    • Adjusting throttle control (vehicles with automatic gearbox)
• 26 – Exhaust system
  • Removing and installing parts of the exhaust system

Technical information should always be available to all foremen and mechanics, because their compliance with the instructions given is essential to ensure vehicle roadworthiness and safety.
In addition, the normal safety precautions to be observed when working on motor vehicles are also applicable.

Language: English
Format: PDF
Pages: 72

VW Transporter 1980 Workshop Manual – 2.1 Itr. Fuel Injection Engine, Mechanics PDF free online