VW Passat Gasoline, Turbo Diesel, TDI 4-cylinder and VR6, including wagon 1995 Official Factory Repair Manual

VW Passat Gasoline, Turbo Diesel, TDI 4-cylinder and VR6, including wagon 1995 Official Factory Repair Manual PDF free online

2.0 Liter 4-Cyl. 2V Engine Mechanical, Engine Code(s): ABA m.y. 1995

CONTENTS

  • 00 – General, Technical data
    • Technical data
      • Engine numbers, location
      • Engine technical data
  • 10 – Engine – Assembly
    • Engine, removing and installing
      • Removing
      • Installing
      • Tightening torques
      • Engine and transmission, aligning
      • Rubber bushings for engine mount, replacing
      • Vehicles with A/C, additional information on removing and installing
  • 13 – Engine – Crankshaft, Cylinder block
    • Engine disassembling and assembling
      • Ribbed drive belt, removing and installing
      • Toothed drive belt, removing and installing
    • Sealing flange and flywheel or drive plate, removing and installing
      • Crankshaft oil seal (pulley end), replacing
      • Drive plate, removing and installing
    • Crankshaft, removing and installing
      • Crankshaft dimensions
    • Pistons and connecting rods, disassembling and assembling
      • Piston and cylinder dimensions
  • 15 – Engine – Cylinder head, Valvetrain
    • Cylinder head removal and installation
      • Cylinder head, installing
      • Compression pressure, checking
    • Cylinder head, disassembling and assembling
      • Valve seats, refacing
      • Camshaft oil seal, removing and installing
      • Camshaft, removing and installing
      • Hydraulic valve lifters, checking
      • Valve guide wear, checking
      • Valve guides, removing and replacing
      • Valve stem seals, replacing
  • 17 – Engine – Lubrication
    • Lubrication system, general information
      • Lubrication system, components
      • Oil pressure and oil pressure switches, checking
  • 19 – Engine – Cooling system
    • Cooling system
      • General information
      • Cooling system components, body side
      • Cooling system components, engine side
      • Coolant pump, disassembling and assembling
      • Cooling system, draining and filling
      • Radiator and coolant fan, removing and installing
  • 20 – Fuel Supply
    • Fuel supply system
      • General information
      • Fuel filter and fuel tank with attaching parts, removing and installing
      • Safety precautions
      • Rules of cleanliness
      • Accelerator pedal cable, adjusting
      • Fuel pump module, removing and installing
      • Fuel pump, checking
      • Fuel pump delivery rate, checking
    • Evaporative Emissions (EVAP) system
      • Components, removing and installing
      • Fuel tank breather, checking
  • 26 – Exhaust system, Emission controls
    • Exhaust system removal and installation
      • Exhaust manifold, front exhaust pipe and Three Way Catalytic Converter (TWC),
        removing and installing
      • Muffler assembly and mounts
    • Exhaust Gas Recirculation (EGR) system
      • Exhaust Gas Recirculation (EGR) valve and EGR temperature sensor, checking
    • Secondary Air Injection (AIR) system
      • Function
      • Secondary Air Injection (AIR) system components, removing and installing
      • Combi-valve and check valve, checking
      • Secondary Air Injection (AIR) pump motor, checking
      • Secondary Air Injection (AIR) solenoid valve, checking

Language: English
Format: PDF
Pages: 218

VW Passat Gasoline, Turbo Diesel, TDI 4-cylinder and VR6, including wagon 1995 Official Factory Repair Manual PDF free online