VW Golf 2015, Golf Variant 2015 Repair Manual – Engine Mechanical, Fuel Injection and Ignition
VW Golf 2015, Golf Variant 2015 Repair Manual – Engine Mechanical, Fuel Injection and Ignition PDF. Repair Manual Golf 2015 ➤ Golf Variant 2015 ➤ – Engine Mechanical, Fuel Injection and Ignition
Engine ID:
- CNTA
- CXBA
- CNSA
- CXBB
- CNSB
- CXCA
- CXCB
List of Workshop Manual Repair Groups
Repair Group
00 – General, Technical Data
10 – Engine Assembly
13 – Crankshaft, Cylinder Block
15 – Cylinder Head, Valvetrain
17 – Lubrication
19 – Cooling System
21 – Turbocharger, Supercharger
24 – Multiport Fuel Injection
26 – Exhaust System, Emission Controls
28 – Ignition/Glow Plug System
CONTENTS
- 00 – General, Technical Data
- Safety Precautions
- Safety Precautions, Working on Fuel Supply System
- Start/Stop System Safety Precautions
- Safety Precautions, Road Test with Testing Equipment
- Ignition System Safety Precautions
- Cooling System Safety Precautions
- Identification
- Engine Number/Engine Characteristics
- Repair Information
- Clean Working Conditions
- Engine Contaminants
- Contact Corrosion
- Wire Routing and Securing
- Cooler and Condenser Assembly
- Vacuum System, Checking
- Special Tools
- 10 – Engine Assembly
- Engine, Removing and Installing
- Engine, Removing
- Engine and Transmission, Separating
- Engine, Securing on Engine and Transmission Holder
- Engine, Installing
- Subframe Mount
- Overview – Subframe Mount
- Engine Mount, Removing and Installing
- Transmission Mount, Removing and Installing
- Pendulum Support, Removing and Installing
- Engine, Supporting in Installed Position
- Subframe Mount, Adjusting
- Subframe Mount, Checking Adjustment
- Engine Cover
- Engine Cover, Removing and Installing
- Special Tools
- 13 – Crankshaft, Cylinder Block
- Cylinder Block, Belt Pulley Side
- Overview – Cylinder Block, Belt Pulley Side
- Ribbed Belt, Removing and Installing
- Ribbed Belt Tensioner, Removing and Installing
- Vibration Damper, Removing and Installing
- Auxiliary Components Bracket, Removing and Installing
- Engine Support, Removing and Installing
- Cylinder Block, Transmission Side
- Overview – Cylinder Block, Transmission Side
- Flywheel, Removing and Installing
- Sealing Flange, Removing and Installing, Transmission Side
- Crankshaft
- Overview – Crankshaft
- Crankshaft Dimensions
- Main Bearing Shells Allocation
- Crankshaft Needle Bearing, Replacing
- Crankshaft, Measuring Axial Clearance
- Crankshaft, Measuring Radial Clearance
- Sensor Wheel, Removing and Installing
- Balance Shaft
- Overview – Balance Shaft
- Balance Shaft, Removing and Installing
- Balance Shaft Sealing Ring, Replacing, Intake Side
- Piston and Connecting Rod
- Overview – Piston and Connecting Rod
- Pistons, Removing and Installing
- Pistons and Cylinder Bore, Checking
- New Connecting Rod, Separating
- Connecting Rods, Checking Radial Clearance
- Special Tools
- 15 – Cylinder Head, Valvetrain
- Cylinder Head
- Overview – Cylinder Head
- Overview – Camshaft Housing
- Cylinder Head, Removing and Installing
- Vacuum Pump, Removing and Installing
- Compression Pressure, Checking
- Timing Chain Cover
- Overview – Timing Chain Cover
- Timing Chain Cover, Removing and Installing
- Vibration Damper Sealing Ring, Replacing
- Chain Drive
- Overview – Camshaft Timing Chain
- Overview – Balance Shaft Drive Chain
- Camshaft Timing Chain, Removing and Installing
- Balance Shaft Drive Chain, Removing and Installing
- Chain Length, Checking
- Valve Timing, Checking
- Valvetrain
- Overview – Valvetrain
- Camshaft, Removing and Installing
- Camshaft Adjustment Valve 1 N205 , Removing and Installing
- Camshaft Adjustment Valve 1 N205 and Exhaust Camshaft Adjustment Valve 1 N318, Removing and Installing
- Sliding Bar Ball, Installing
- Valve Stem Seals, Removing and Installing
- Intake and Exhaust Valves
- Valve Guides, Checking
- Valves, Checking
- Valve Dimensions
- Special Tools
- 17 – Lubrication
- Oil Pan/Oil Pump
- Overview – Oil Pan/Oil Pump
- Engine Oil
- Oil Pan Lower Section, Removing and Installing
- Oil Pan Upper Section, Removing and Installing
- Oil Pump, Removing and Installing
- Oil Level Thermal Sensor G266 , Removing and Installing
- Engine Oil Cooler
- Overview – Engine Oil Cooler
- Engine Oil Cooler, Removing and Installing
- Mechanical Switch Valve, Removing and Installing
- Crankcase Housing Ventilation
- Overview – Crankcase Ventilation
- Oil Separator, Removing and Installing
- Oil Filter/Oil Pressure Switch
- Overview – Oil Filter
- Overview – Oil Pressure Switch/Oil Pressure Regulator Valve
- Oil Pressure Switch F1 , Removing and Installing
- Reduced Oil Pressure Switch F378 , Removing and Installing
- Oil Pressure Switch, Level 3 F447 , Removing and Installing
- Oil Pressure, Checking
- Piston Cooling Nozzle Control Valve N522 , Removing and Installing
- Oil Pressure Regulation Valve N428 , Removing and Installing
- Special Tools
- 19 – Cooling System
- Cooling System/Coolant
- Connection Diagram – Coolant Hoses
- Coolant System, Checking for Leaks
- Coolant, Draining and Filling
- Coolant Pump/Thermostat
- Overview – Coolant Pump/Thermostat
- Overview – Electric Coolant Pump
- Overview – Engine Coolant Temperature Sensor
- After-Run Coolant Pump V51 , Removing and Installing
- Coolant Shut-Off Valve N82 , Removing and Installing
- Transmission Coolant Valve N488 , Removing and Installing
- Coolant Pump, Removing and Installing
- Coolant Pump Toothed Belt, Removing and Installing
- Engine Temperature Control Actuator N493 , Removing and Installing
- Engine Coolant Temperature Sensor G62 , Removing and Installing
- Engine Coolant Temperature Sensor on Radiator Outlet G83 , Removing and Installing
- Coolant Pipes
- Overview – Coolant Pipes
- Front Coolant Pipes, Removing and Installing
- Upper Coolant Pipes, Removing and Installing
- Radiator/Coolant Fan
- Overview – Radiator/Coolant Fan
- Overview – Auxiliary Cooler
- Overview – Fan Shroud and Radiator Fan
- Radiator, Removing and Installing
- Fan Shroud, Removing and Installing
- Coolant Fan, Removing and Installing
- Auxiliary Cooler, Removing and Installing
- Special Tools
- 21 – Turbocharger, Supercharger
- Turbocharger
- Overview – Turbocharger
- Turbocharger, Removing and Installing
- Charge Pressure Actuator V465 , Adjusting
- Charge Air System
- Overview – Charge Air System
- Overview – Charge Air Hose Connections
- Charge Air Cooler, Removing and Installing
- Charge Air Pressure Sensor G31 , Removing and Installing
- Charge Air System, Checking for Leaks
- Special Tools
- 24 – Multiport Fuel Injection
- Fuel Injection System
- Overview – Component Location, Fuel Injection System
- High Fuel Pressure, Reducing
- Fuel Injectors
- Overview – Fuel Injector
- Fuel Injectors, Removing and Installing
- Intake Manifold-Fuel Injectors, Removing and Installing
- Fuel Injector Seals, Replacing
- Fuel Injectors, Cleaning
- Air Filter
- Overview – Air Filter Housing
- Air Filter Housing, Removing and Installing
- Intake Manifold
- Overview – Intake Manifold
- Overview – Intake Manifold Lower Section with Fuel Rail
- Intake Manifold, Removing and Installing
- Fuel Rail, Removing and Installing, Direct Fuel Injection
- Throttle Valve Control Module GX3 , Removing and Installing
- Throttle Valve Control Module, Cleaning
- Sensors
- Overview – Structure Borne Sound Actuator and Control Module
- Fuel Pressure Sensor G247 , Removing and Installing
- Fuel Pressure Sensor G247 , Checking
- Low Fuel Pressure Sensor G410 , Removing and Installing
- Engine Control Module
- Engine Control Module J623 , Removing and Installing
- High Pressure Pump
- Overview – High Pressure Pump
- High Pressure Pump, Removing and Installing
- Heated Oxygen Sensor
- Overview – Heated Oxygen Sensor
- Oxygen Sensor 1 before Catalytic Converter GX10 , Removing and Installing
- Oxygen Sensor 1 after Catalytic Converter GX7 , Removing and Installing
- Special Tools
- 26 – Exhaust System, Emission Controls
- Exhaust Pipes/Mufflers
- Overview – Muffler
- Exhaust Pipes/Mufflers, Separating
- Muffler, Removing and Installing
- Exhaust System, Installing without Tension
- Exhaust System, Checking for Leaks
- Clamping Sleeve Installation Position
- Emissions Control
- Overview – Emissions Control
- Catalytic Converter, Removing and Installing
- Secondary Air Injection System
- Overview – Secondary Air Injection System
- Secondary Air Injection Pump Motor V101 , Removing and Installing
- Secondary Air Injection Solenoid Valve N112 , Removing and Installing
- Special Tools
- 28 – Ignition/Glow Plug System
- Ignition System
- Overview – Ignition System
- Test Data and Spark Plugs
- Ignition Coils with Power Output Stages, Removing and Installing
- Knock Sensor 1 G61 , Removing and Installing
- Camshaft Position Sensor, Removing and Installing
- Engine Speed Sensor G28 , Removing and Installing
- Special Tools
- Revision History
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Edition: 05.2015 (D4B80416622)
Language: English
Format: PDF
Pages: 375