VW Engine 2.0 Litre 16V ABF Repair Manual

Volkswagen

VW Engine 2.0 Litre 16V ABF Repair Manual PDF free online

Characteristics and data
Tightening torque
10. Engine unit: removal and refitting: 2.0L 16 V engine
- Engine unit assembly. Removal and refitting
- Rubber-metal bushing. Removal and refitting
  - Real rubber-metal bush, engine side
  - Front rubber-metal bush, engine side
  - Real rubber-metal bush, gearbox side
13. Crankshaft assembly: 2.0L 16 V engine
- Engine: Exploded view
- Engine: Exploded view
- Engine: Exploded view
- Timing belt drive. Removal and refitting
- Timing belt. Tightening
- Poly-V belt. Removal and refitting
- Cylinder block, seals and engine flywheel: Exploded view
- Crankshaft seal, flywheel side. Replacement
- Crankshaft assembly: Exploded view
- Crankshaft seal, timing side. Replacement
- Intermediate shaft seal. Replacement
- Intermediate shaft. Removal and fitting
- Crankshaft. Measurements
- Crankshaft bearing cap fitting and tightening
- Crankshaft radial play. Checking
- Crankshaft axial play. Checking
- Axial half bearings. Fitting
- Pistons and piston pins: Exploded view
- Connecting rod, gugeon pin and piston assembly. Removal, checking and fitting
  - Dissasembly
  - Checking the pistons
  - Piston ring end play checking
  - Piston ring-piston groove play checking
  - Checking the cylinder bore
  - Piston and cylinder bore dimensions
  - Reassembly
  - Connecting rod radial play checking
  - Connecting rod axial play checking
- Compression ratio
15. Cylinder head: valve operation. 2.0L 16 V engine
- Cylinder head: Exploded view
- Cylinder head. Removal and replacement. (On the vehicle)
  - Metal cylinder head gasket
  - Notes for tightening the cylinder head bolt
- Valve operation: Exploded view
- Camshaft oil seal. Replacement. (Cylinder head fitted to the vehicle)
- Distributor shafts. Removal and refitting
  - Removal
  - Refitting
  - Camshaft code
  - Distribution timing
  - Radial play in camshaft. Checking
  - Axial play in camshaft. Checking
- Hydraulic tappets. Checking, removal and refitting
- Cylinder head. Removal and refitting
  - Dissasembly
  - Checking
  - Checking the distortion
  - Reassembly
- Valves. Checking and dimensions
- Valve seats
  - Grinding
  - Intake valve seat grinding
  - Exhaust valve seat grinding
- Valve guide seal. Replacement
- Valve guides
  - Checking the play between valve and guide
  - Valve guide replacenebt
17. Lubrication: 2.0L 16 V engine
- Lubrication system: Exploded view
- Lubrication system: Exploded view
- Engine oil specifications
  - Temperature range
  - Lubrication system: capacity
  - Checking the oil level
- Oil pump. Removal and fitting
- Backlash. Checking
- Axial play. Checking
- Oil pump drive shaft bushings. Replacement
- Oil cooler. Replacement
- Oil pressure switch. Checking
- Engine oil pressure. Checking
- Oil filter. Replacement
- Oil-pressure gauge. Checking
19. Cooling: 2.0L 16 V engine
- Cooling system: Exploded view
- Cooling liquid pump: Exploded view
- Coolant. Draining and refilling
  - Recommended mixture ration
  - Draining
  - Refilling
- Coolant pump. Removal and fitting
- Cooling system. Water-tightness test
- Expansion tank cap. Checking
- Thermostat. Checking
- Fan control thermo-switch. Checking
- Electric fan 3rd speed thermal control switch. Checking
- Radiator-fan assembly. Removal and fitting
- Indications to be taken into account when working on the cooling circuit
- Cleaning of circuit and coolant replacement in case of mixture
20. Fuel feed: 2.0L 16 V engine
- Fuel feed system: Exploded view
- Fuel feed system: Exploded view
- Cleaning and safety precautions
- Fuel tank. Removal and fitting
- Fuel level sender unit and fuel pump. Removal and refitting
- Fuel filter. Replacement
- Ventilation valve. Checking
- Gravity valve. Checking
- Fuel pump
  - Checking the power supply
  - Checking the fuel flow
- Fuel pump non-return valve. Checking
- Accelerator cable adjustment
- Accelerator pedal. Removal and refitting
- Activated carbon tank system: Exploded
- Bleeding the fuel system. Checking
  - Checking the active carbon tank
  - Checking the fuel tank and filling top
  - Checking the safety valve and assembly position
24. Fuel preparation: 2.0L 16 V engine
- Digifant 2.0 116 V injection installation. Location of components ..
- Digifant 2.0 116 V injection system: Disassembly
- Upper part of inlet manifold: Disassembly
- Fuel distributor: Exploded view
- Air filter and case: Exploded view
- Safety precautions to be taken into account when handling the injection and ignition system
- Rules for cleaning
- Important considerations regarding the injection system
- Carry out basic adjustment
- Checking the No. 1 cylinder identification transmitter/Hall transmitter
- Checking the lambda probe and adjustment
- Check lambda probe heating
- Testing the engine load states
- Checking the throttle valve potentiometer
- Checking the coolant liquid temperature transmitter
- Checking the inlet air temperature transmitter
- Checking the engine speed transmitter
- Replace the engine revolutions transmitter
- Checking the engine speed transmitter
- Checking the inlet manifold pressure transmitter
- Checking the idling switch
- Checking the injection control unit power supply
- Check the signal of the starter engine
- Adaptation of the immobilizer system to the engine control unit
- Check the fuel pressure regulator and the retention pressure
- Fuel distributor with injectors
- Inlet system. Checking for leaks
- Summary table of display groups in function 08. “Read measurement values block”
- Autodiagnosis with the fault detector VAG 1551
- Pinking sensors
- Fault-finding table using the VAG 1551
- Checking the injection system with the VAG 1598/18
- Fault table for fault detector VAG 1598/18
26. Exhaust system: 2.0L 16 V engine
- Exhaust system: 2.0 116 V Digifant engine. Exploded view
- Final exhaust stage: Replacement
- Indications for tightening exhaust pipe to inlet
28. Ignition system: 2.0L 16 V engine
- Digifant 2.0 116 V ignition system: Exploded view
- Ignition distributor: Exploded view
- Safety measures regarding the Digifant injection and ignition system
- Spark plug adjustment data
- Ignition distributor rotor. Replacement
- Ignition timing. Checking
- Ignition timing adjustment checking
- Checking the Hall pulse generator
  - Checking the power supply
- Checking the ignition transformer
- Checking the ignition transformer final stage
  - Checking the power supply
  - Operation checking
List of tools: 2.0 Litre 16 V engine
List of equipment: 2.0 Litre 16 V engine

Language: English
Format: PDF
Pages: 160

VW Engine 2.0 Litre 16V ABF Repair Manual PDF free online

VW Engine 2.0 Litre 16V ABF Repair Manual

CONTENTS