VW Engine 2.0 Litre 16V ABF Repair Manual

VW Engine 2.0 Litre 16V ABF Repair Manual PDF free online

CONTENTS

  • Characteristics and data
  • Tightening torque
  • 10. Engine unit: removal and refitting: 2.0L 16 V engine
    • Engine unit assembly. Removal and refitting
    • Rubber-metal bushing. Removal and refitting
      • Real rubber-metal bush, engine side
      • Front rubber-metal bush, engine side
      • Real rubber-metal bush, gearbox side
  • 13. Crankshaft assembly: 2.0L 16 V engine
    • Engine: Exploded view
    • Engine: Exploded view
    • Engine: Exploded view
    • Timing belt drive. Removal and refitting
    • Timing belt. Tightening
    • Poly-V belt. Removal and refitting
    • Cylinder block, seals and engine flywheel: Exploded view
    • Crankshaft seal, flywheel side. Replacement
    • Crankshaft assembly: Exploded view
    • Crankshaft seal, timing side. Replacement
    • Intermediate shaft seal. Replacement
    • Intermediate shaft. Removal and fitting
    • Crankshaft. Measurements
    • Crankshaft bearing cap fitting and tightening
    • Crankshaft radial play. Checking
    • Crankshaft axial play. Checking
    • Axial half bearings. Fitting
    • Pistons and piston pins: Exploded view
    • Connecting rod, gugeon pin and piston assembly. Removal, checking and fitting
      • Dissasembly
      • Checking the pistons
      • Piston ring end play checking
      • Piston ring-piston groove play checking
      • Checking the cylinder bore
      • Piston and cylinder bore dimensions
      • Reassembly
      • Connecting rod radial play checking
      • Connecting rod axial play checking
    • Compression ratio
  • 15. Cylinder head: valve operation. 2.0L 16 V engine
    • Cylinder head: Exploded view
    • Cylinder head. Removal and replacement. (On the vehicle)
      • Metal cylinder head gasket
      • Notes for tightening the cylinder head bolt
    • Valve operation: Exploded view
    • Camshaft oil seal. Replacement. (Cylinder head fitted to the vehicle)
    • Distributor shafts. Removal and refitting
      • Removal
      • Refitting
      • Camshaft code
      • Distribution timing
      • Radial play in camshaft. Checking
      • Axial play in camshaft. Checking
    • Hydraulic tappets. Checking, removal and refitting
    • Cylinder head. Removal and refitting
      • Dissasembly
      • Checking
      • Checking the distortion
      • Reassembly
    • Valves. Checking and dimensions
    • Valve seats
      • Grinding
      • Intake valve seat grinding
      • Exhaust valve seat grinding
    • Valve guide seal. Replacement
    • Valve guides
      • Checking the play between valve and guide
      • Valve guide replacenebt
  • 17. Lubrication: 2.0L 16 V engine
    • Lubrication system: Exploded view
    • Lubrication system: Exploded view
    • Engine oil specifications
      • Temperature range
      • Lubrication system: capacity
      • Checking the oil level
    • Oil pump. Removal and fitting
    • Backlash. Checking
    • Axial play. Checking
    • Oil pump drive shaft bushings. Replacement
    • Oil cooler. Replacement
    • Oil pressure switch. Checking
    • Engine oil pressure. Checking
    • Oil filter. Replacement
    • Oil-pressure gauge. Checking
  • 19. Cooling: 2.0L 16 V engine
    • Cooling system: Exploded view
    • Cooling liquid pump: Exploded view
    • Coolant. Draining and refilling
      • Recommended mixture ration
      • Draining
      • Refilling
    • Coolant pump. Removal and fitting
    • Cooling system. Water-tightness test
    • Expansion tank cap. Checking
    • Thermostat. Checking
    • Fan control thermo-switch. Checking
    • Electric fan 3rd speed thermal control switch. Checking
    • Radiator-fan assembly. Removal and fitting
    • Indications to be taken into account when working on the cooling circuit
    • Cleaning of circuit and coolant replacement in case of mixture
  • 20. Fuel feed: 2.0L 16 V engine
    • Fuel feed system: Exploded view
    • Fuel feed system: Exploded view
    • Cleaning and safety precautions
    • Fuel tank. Removal and fitting
    • Fuel level sender unit and fuel pump. Removal and refitting
    • Fuel filter. Replacement
    • Ventilation valve. Checking
    • Gravity valve. Checking
    • Fuel pump
      • Checking the power supply
      • Checking the fuel flow
    • Fuel pump non-return valve. Checking
    • Accelerator cable adjustment
    • Accelerator pedal. Removal and refitting
    • Activated carbon tank system: Exploded
    • Bleeding the fuel system. Checking
      • Checking the active carbon tank
      • Checking the fuel tank and filling top
      • Checking the safety valve and assembly position
  • 24. Fuel preparation: 2.0L 16 V engine
    • Digifant 2.0 116 V injection installation. Location of components ..
    • Digifant 2.0 116 V injection system: Disassembly
    • Upper part of inlet manifold: Disassembly
    • Fuel distributor: Exploded view
    • Air filter and case: Exploded view
    • Safety precautions to be taken into account when handling the injection and ignition system
    • Rules for cleaning
    • Important considerations regarding the injection system
    • Carry out basic adjustment
    • Checking the No. 1 cylinder identification transmitter/Hall transmitter
    • Checking the lambda probe and adjustment
    • Check lambda probe heating
    • Testing the engine load states
    • Checking the throttle valve potentiometer
    • Checking the coolant liquid temperature transmitter
    • Checking the inlet air temperature transmitter
    • Checking the engine speed transmitter
    • Replace the engine revolutions transmitter
    • Checking the engine speed transmitter
    • Checking the inlet manifold pressure transmitter
    • Checking the idling switch
    • Checking the injection control unit power supply
    • Check the signal of the starter engine
    • Adaptation of the immobilizer system to the engine control unit
    • Check the fuel pressure regulator and the retention pressure
    • Fuel distributor with injectors
    • Inlet system. Checking for leaks
    • Summary table of display groups in function 08. “Read measurement values block”
    • Autodiagnosis with the fault detector VAG 1551
    • Pinking sensors
    • Fault-finding table using the VAG 1551
    • Checking the injection system with the VAG 1598/18
    • Fault table for fault detector VAG 1598/18
  • 26. Exhaust system: 2.0L 16 V engine
    • Exhaust system: 2.0 116 V Digifant engine. Exploded view
    • Final exhaust stage: Replacement
    • Indications for tightening exhaust pipe to inlet
  • 28. Ignition system: 2.0L 16 V engine
    • Digifant 2.0 116 V ignition system: Exploded view
    • Ignition distributor: Exploded view
    • Safety measures regarding the Digifant injection and ignition system
    • Spark plug adjustment data
    • Ignition distributor rotor. Replacement
    • Ignition timing. Checking
    • Ignition timing adjustment checking
    • Checking the Hall pulse generator
      • Checking the power supply
    • Checking the ignition transformer
    • Checking the ignition transformer final stage
      • Checking the power supply
      • Operation checking
  • List of tools: 2.0 Litre 16 V engine
  • List of equipment: 2.0 Litre 16 V engine

Language: English
Format: PDF
Pages: 160

VW Engine 2.0 Litre 16V ABF Repair Manual PDF free online

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