VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66)

Key Features and Benefits:

Comprehensive technical information and detailed instructions for repairing and servicing the 6-speed manual transmission (02Q) found in various Volkswagen vehicles.
Step-by-step procedures, accompanied by clear illustrations and diagrams, guide users through disassembly, inspection, component replacement, and reassembly.
Covers all major transmission components, including:
- Clutch system
- Gearbox
- Differential
Provides valuable insights into the operation and functionality of the 02Q transmission.
Essential for professional transmission technicians and DIY enthusiasts who want to maintain or repair their Volkswagen’s transmission.

Technical Specifications and Details:

Covers the 6-speed manual transmission (02Q) used in the following Volkswagen models:
- Golf
- Jetta
- Passat
- Tiguan
- CC
Includes detailed specifications, torque values, and diagnostic procedures.
Organized into logical sections for easy navigation and reference.
Written by experienced Volkswagen transmission engineers and technicians.

Benefits of Using the 6-Speed Manual Transmission 02Q Repair Manual:

Accurately diagnose and repair transmission problems
Troubleshoot and resolve transmission malfunctions
Perform routine maintenance and inspections
Understand the operation and functionality of the 02Q transmission
Save time and money by performing repairs yourself
Ensure the optimal performance and reliability of your Volkswagen’s transmission

The VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66) is an indispensable resource for anyone who wants to maintain, repair, or modify the transmission of their Volkswagen vehicle. With its comprehensive coverage, detailed instructions, and expert insights, this repair manual empowers users to confidently diagnose, troubleshoot, and resolve transmission issues, ensuring the smooth and reliable operation of their Volkswagen.

Technical Data
- Transmission Identification, FWD
- Location on Transmission
- Codes Letters, Transmission Allocation and Capacities, FWD
- Transmission Identification, AWD
- Location on Transmission
- Code Letters, Transmission Allocation and Capacities, AWD
- Overview – Transmission, FWD
- Overview – Transmission, AWD
- Transmission Ratio “i”, Calculating
- Notes on Performance Test, AWD
- General Repair Information
- Safety Precautions, Vehicles with Start/Stop System
- Contact Corrosion
- Special Tools
- Components
Clutch
- Clutch Mechanism, Servicing
- Overview
- Overview – Pedal Cluster
- Over-Center Spring, Removing and Installing
- Clutch Pedal, Removing and Installing
- Mounting Bracket, Removing and Installing
- Clutch Master Cylinder, Removing and Installing
- Clutch Position Sensor G476 , Removing and Installing
- Overview – Hydraulics
- Overview – Hydraulics, RHD
- Clutch Mechanism, Bleeding
- Clutch Release Mechanism, Servicing
- Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing
- Clutch Slave Cylinder with Release Bearing, Removing and Installing
- Hose/Line Assembly or Pipe, Removing and Installing
- Input Shaft Seal, Replacing
- Clutch, Servicing, Diesel
- Determining Clutch Manufacturer
- “Sachs” Clutch, Removing and Installing
- Clutch, Servicing, “Sachs”
- “LuK” Clutch, Removing and Installing
- Clutch, Servicing, “LuK”
- Clutch, Servicing, Gasoline
- Clutch, Servicing
- Clutch, Removing and Installing
- Special Tools
Operation and Housing
- Shift Mechanism, Servicing
- Shift Mechanism Installation Position
- Overview – Selector Mechanism
- Overview – Gearshift Knob and Cover
- Boot with Shifter Knob and Noise Insulation, Removing and Installing
- Overview – Gearshift Lever and Gearshift Housing, through 10/2006
- Overview – Gearshift Lever and Gearshift Housing, from 11/2006
- Overview – Operating Cables
- Plastic Relay Lever
- Selector Mechanism, Removing and Installing
- Gearshift Cable and Selector Cable, Removing and Installing
- Selector Mechanism, Adjusting
- Selector Mechanism, Disassembling and Assembling, from 11/2006
- Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with Diesel Engine and FWD
- Transmission, Removing and Installing
- Tightening Specifications
- Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with Gasoline Engine and FWD
- Transmission, Removing and Installing
- Tightening Specifications
- Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline
- Transmission, Removing and Installing
- Tightening Specifications
- Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with AWD
- Transmission, TDI, Removing and Installing
- Transmission, Transporting
- FWD, Transporting Transmission
- AWD, Transporting Transmission
- Transmission, Securing in Engine/Transmission Holder
- Transmission Fluid, Checking
- Bevel Box, Removing and Installing
- Bevel Box, Vehicles with TDI Engine without Particulate Filter, Removing and Installing
- Bevel Box, Removing and Installing, Vehicles with a Turbo Diesel Engine with a Particulate FWD Filter, through approximately 10/2009
- Bevel Box, Removing and Installing, Vehicles with a Turbo Diesel Engine with a Particulate AWD Filter, through Approximately 11/2009
- Axle Oil in Bevel Box, Checking or Adding
- Gear Oil in Bevel Box, Checking
- Gear Oil in Bevel Box, Filling
- Transmission, Disassembling and Assembling
- Overview – Transmission, FWD
- Overview – Transmission, AWD
- Overview – FWD
- Overview – AWD
- Transmission Housing and Gearshift Mechanism, Removing and Installing
- Overview – Input Shaft, Output Shafts, Differentials and Shift Rods, Removing and Installing, for FWD Vehicles
- Overview – Input Shaft, Output Shaft, Differential, Bevel Box and Shift Rods, Removing and Installing, for AWD Vehicles
- Assembly Sequence, Transmission »without« a Securing Ring A for the Metal Cover for the Input Shaft
- Assembly Sequence: I = Transmission »with« a Securing Ring A for the Metal Cover for the Input Shaft; II = Transmission with Plastic Cover for Input Shaft
- Transmission Housing, Servicing
- Clutch Housing, Servicing
- Shift Unit, Servicing
- Selector Shaft Seal, Replacing
- Shift Forks, Servicing
- Special Tools
Gears, Shafts
- Input Shaft
- Overview – Input Shaft
- Input Shaft, Disassembling and Assembling
- 1st through 4th Gear Output Shaft
- Overview – Output Shaft, 1st to 4th Gears
- Output Shaft, 1st to 4th Gears, Disassembling and Assembling
- Output Shaft 1st through 4th Gear, Adjusting
- 5th, 6th and Reverse Gear Output Shaft
- Overview – Input Shaft, 5th/6th and Reverse Gears
- Output Shaft, 5th, 6th and Reverse Gears, Disassembling and Assembling
- Output Shaft, 5th, 6th and Reverse Gears, Adjusting
- Special Tools
Final Drive and Differential
- Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles
- Left Flange Shaft Seal, Replacing
- Right Flange Shaft Seal, Replacing
- Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)
- Left Flange Shaft Seal, Replacing
- Right Flange Shaft Seal, Replacing
- Bevel Box Seal, Replacing, with Manual Transmission Installed
- Overview – Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box
- Bevel Box, Removing and Installing (Manual Transmission Removed)
- Gasket on Bevel Box between Manual Transmission and Bevel Box, Replacing
- Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)
- Output Flange, Replacing and Selecting New Shim for Output Flange, Bevel Box removed
- Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right Flange Shaft, Replacing
- Overview – Adjustment
- Differential
- FWD Differential, Disassembling and Assembling
- Differential, AWD, Disassembling and Assembling
- Differential, Adjusting
- Special Tools
- Revision History

Language: English
Format: PDF
Pages: 430

VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66) PDF free online

VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66)

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