VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66)
VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66) PDF free online
CONTENTS
- Technical Data
- Transmission Identification, FWD
- Location on Transmission
- Codes Letters, Transmission Allocation and Capacities, FWD
- Transmission Identification, AWD
- Location on Transmission
- Code Letters, Transmission Allocation and Capacities, AWD
- Overview – Transmission, FWD
- Overview – Transmission, AWD
- Transmission Ratio “i”, Calculating
- Notes on Performance Test, AWD
- General Repair Information
- Safety Precautions, Vehicles with Start/Stop System
- Contact Corrosion
- Special Tools
- Components
- Clutch
- Clutch Mechanism, Servicing
- Overview
- Overview – Pedal Cluster
- Over-Center Spring, Removing and Installing
- Clutch Pedal, Removing and Installing
- Mounting Bracket, Removing and Installing
- Clutch Master Cylinder, Removing and Installing
- Clutch Position Sensor G476 , Removing and Installing
- Overview – Hydraulics
- Overview – Hydraulics, RHD
- Clutch Mechanism, Bleeding
- Clutch Release Mechanism, Servicing
- Line Assembly and Bleeder on the Clutch Slave Cylinder, Removing and Installing
- Clutch Slave Cylinder with Release Bearing, Removing and Installing
- Hose/Line Assembly or Pipe, Removing and Installing
- Input Shaft Seal, Replacing
- Clutch, Servicing, Diesel
- Determining Clutch Manufacturer
- “Sachs” Clutch, Removing and Installing
- Clutch, Servicing, “Sachs”
- “LuK” Clutch, Removing and Installing
- Clutch, Servicing, “LuK”
- Clutch, Servicing, Gasoline
- Clutch, Servicing
- Clutch, Removing and Installing
- Special Tools
- Operation and Housing
- Shift Mechanism, Servicing
- Shift Mechanism Installation Position
- Overview – Selector Mechanism
- Overview – Gearshift Knob and Cover
- Boot with Shifter Knob and Noise Insulation, Removing and Installing
- Overview – Gearshift Lever and Gearshift Housing, through 10/2006
- Overview – Gearshift Lever and Gearshift Housing, from 11/2006
- Overview – Operating Cables
- Plastic Relay Lever
- Selector Mechanism, Removing and Installing
- Gearshift Cable and Selector Cable, Removing and Installing
- Selector Mechanism, Adjusting
- Selector Mechanism, Disassembling and Assembling, from 11/2006
- Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with Diesel Engine and FWD
- Transmission, Removing and Installing
- Tightening Specifications
- Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with Gasoline Engine and FWD
- Transmission, Removing and Installing
- Tightening Specifications
- Transmission, Removing and Installing, Jetta from MY 11, Diesel and Gasoline
- Transmission, Removing and Installing
- Tightening Specifications
- Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with AWD
- Transmission, TDI, Removing and Installing
- Transmission, Transporting
- FWD, Transporting Transmission
- AWD, Transporting Transmission
- Transmission, Securing in Engine/Transmission Holder
- Transmission Fluid, Checking
- Bevel Box, Removing and Installing
- Bevel Box, Vehicles with TDI Engine without Particulate Filter, Removing and Installing
- Bevel Box, Removing and Installing, Vehicles with a Turbo Diesel Engine with a Particulate FWD Filter, through approximately 10/2009
- Bevel Box, Removing and Installing, Vehicles with a Turbo Diesel Engine with a Particulate AWD Filter, through Approximately 11/2009
- Axle Oil in Bevel Box, Checking or Adding
- Gear Oil in Bevel Box, Checking
- Gear Oil in Bevel Box, Filling
- Transmission, Disassembling and Assembling
- Overview – Transmission, FWD
- Overview – Transmission, AWD
- Overview – FWD
- Overview – AWD
- Transmission Housing and Gearshift Mechanism, Removing and Installing
- Overview – Input Shaft, Output Shafts, Differentials and Shift Rods, Removing and Installing, for FWD Vehicles
- Overview – Input Shaft, Output Shaft, Differential, Bevel Box and Shift Rods, Removing and Installing, for AWD Vehicles
- Assembly Sequence, Transmission »without« a Securing Ring A for the Metal Cover for the Input Shaft
- Assembly Sequence: I = Transmission »with« a Securing Ring A for the Metal Cover for the Input Shaft; II = Transmission with Plastic Cover for Input Shaft
- Transmission Housing, Servicing
- Clutch Housing, Servicing
- Shift Unit, Servicing
- Selector Shaft Seal, Replacing
- Shift Forks, Servicing
- Special Tools
- Gears, Shafts
- Input Shaft
- Overview – Input Shaft
- Input Shaft, Disassembling and Assembling
- 1st through 4th Gear Output Shaft
- Overview – Output Shaft, 1st to 4th Gears
- Output Shaft, 1st to 4th Gears, Disassembling and Assembling
- Output Shaft 1st through 4th Gear, Adjusting
- 5th, 6th and Reverse Gear Output Shaft
- Overview – Input Shaft, 5th/6th and Reverse Gears
- Output Shaft, 5th, 6th and Reverse Gears, Disassembling and Assembling
- Output Shaft, 5th, 6th and Reverse Gears, Adjusting
- Special Tools
- Final Drive and Differential
- Flange Shaft Seals, Manual Transmission Installed, Replacing for FWD Vehicles
- Left Flange Shaft Seal, Replacing
- Right Flange Shaft Seal, Replacing
- Flange Shaft Seals and Bevel Box, Replacing for AWD Vehicles (Manual Transmission already Installed)
- Left Flange Shaft Seal, Replacing
- Right Flange Shaft Seal, Replacing
- Bevel Box Seal, Replacing, with Manual Transmission Installed
- Overview – Seals, Flange Shaft Bearing and Output Flange Bearing inside the Bevel Box
- Bevel Box, Removing and Installing (Manual Transmission Removed)
- Gasket on Bevel Box between Manual Transmission and Bevel Box, Replacing
- Bevel Box Output Flange Seal, Replacing (Bevel Box Removed)
- Output Flange, Replacing and Selecting New Shim for Output Flange, Bevel Box removed
- Needle Bearing (polygon bearing) on Right Flange Shaft and Seal on Right Flange Shaft, Replacing
- Overview – Adjustment
- Differential
- FWD Differential, Disassembling and Assembling
- Differential, AWD, Disassembling and Assembling
- Differential, Adjusting
- Special Tools
- Revision History
Language: English
Format: PDF
Pages: 430
VW 6-Speed Manual Transmission 02Q Repair Manual (Edition 05.2013 D3E8001FD66) PDF free online