VW 6-Speed Dual Clutch Transmission 02E Repair Manual (Edition 09.2015 D3E80020F58)

Key Features and Benefits:

• Comprehensive technical information and detailed instructions for repairing and servicing the 6-speed dual clutch transmission (02E) found in various Volkswagen vehicles.
• Step-by-step procedures, accompanied by clear illustrations and diagrams, guide users through disassembly, inspection, component replacement, and reassembly.
• Covers all major transmission components, including:
  • Clutch system
  • Gearbox
  • Differential
  • Mechatronic unit
• Provides valuable insights into the operation and functionality of the 02E transmission.
• Essential for professional transmission technicians and DIY enthusiasts who want to maintain or repair their Volkswagen’s transmission.

Technical Specifications and Details:

• Covers the 6-speed dual clutch transmission (02E) used in the following Volkswagen models:
  • Golf
  • Jetta
  • Passat
  • Tiguan
  • CC
• Includes detailed specifications, torque values, and diagnostic procedures.
• Organized into logical sections for easy navigation and reference.
• Written by experienced Volkswagen transmission engineers and technicians.

Benefits of Using the 6-Speed Dual Clutch Transmission 02E Repair Manual:

• Accurately diagnose and repair transmission problems
• Troubleshoot and resolve transmission malfunctions
• Perform routine maintenance and inspections
• Understand the operation and functionality of the 02E transmission
• Save time and money by performing repairs yourself
• Ensure the optimal performance and reliability of your Volkswagen’s transmission

The VW 6-Speed Dual Clutch Transmission 02E Repair Manual (Edition 09.2015 D3E80020F58) is an indispensable resource for anyone who wants to maintain, repair, or modify the transmission of their Volkswagen vehicle. With its comprehensive coverage, detailed instructions, and expert insights, this repair manual empowers users to confidently diagnose, troubleshoot, and resolve transmission issues, ensuring the smooth and reliable operation of their Volkswagen.

CONTENTS

• General, Technical Data
  • General Repair Information
  • Tools
  • Transmission
  • Brief Overview – Guide
  • O-Rings, Gaskets and Seals
  • DSG Transmission Fluid
  • Bolts and Nuts
  • Electrical Components
  • Troubleshooting
  • Troubleshooting, General Information
  • Transmission “Control Module Malfunction Behavior” Information
  • Fault Finding, Special Information
  • Transmission Identification
  • Transmission Code, Reading
  • Engine Codes – Engine Allocation
  • Codes
  • Capacity
  • Special Tools
• Clutch
  • Overview – Dual Clutch
  • Dual Clutch, Removing and Installing
  • Remove Clutch End Cover
  • Clutch End Cover, Installing
  • Dual Clutch, Removing
  • Dual Clutch, Installing and Adjusting
  • Special Tools
• Controls, Housing
  • Electrical and Electronic Components, Component Locations in DSG® Transmission
  • DSG Transmission Mechatronic J743 , Removing and Installing, Transmission Installed
  • DSG transmission Mechatronic J743 , Removing and Installing, Transmission Removed
  • Transmission Input Speed Sensor G182 and Clutch Oil Temperature Sensor G509 ,Removing and Installing
  • Transmission Fluid Cooler, Removing and Installing
  • Oil Pump, Removing and Installing
  • Selector Shaft Lever Gasket, Replacing
  • Selector Mechanism
  • Overview – Selector Mechanism, Vehicles through 02/2009
  • Selector Lever Cable, Removing and Installing, through 02/2009
  • Overview – Selector Mechanism, Vehicles from 03/2009
  • Selector Mechanism, Removing and Installing, Vehicles from 03/2009
  • Selector Lever Cable, Checking
  • Selector Lever Cable, Adjusting
  • Selector Lever, Emergency Release
  • Selector Lever Handle, Removing and Installing
  • Button in Handle, Moving into Installation Position
  • Selector Mechanism, Checking
  • Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010
  • Transmission, Removing
  • Transmission, Installing
  • Tightening Specifications
  • Transmission, Removing and Installing, Jetta from MY 2011
  • Transmission, Removing, Jetta MY 2011 with 2.0L 103 kW Diesel
  • Transmission, Installing, Jetta MY 2011 with 2.0L 103 kW Diesel
  • Transmission, Removing, Jetta MY 11, 2.0L 147 kW Gasoline Engine
  • Transmission, Installing, Jetta MY 11, 2.0L 147 kW Gasoline Engine
  • Tightening Specifications
  • Transmission, Transporting and Securing to Assembly Stand
  • Transmission Fluid and Transmission Fluid Filter
  • Transmission Fluid Filter, Replacing
  • Fluid Level, Checking and Filling
  • Fluid, Draining and Filling
  • Special Tools
• Gears, Shafts
  • No Repairs to Gears and Shafts
• Final Drive, Differential
  • Flange Shaft or Stub Shaft Seals, Replacing
  • Component Location Overview – Seals
  • Left Flange Shaft Seal, Replacing
  • Right Flange Shaft or Stub Shaft Seal, Replacing
  • Special Tools
  • Revision History

Language: English
Format: PDF
Pages: 160

VW 6-Speed Dual Clutch Transmission 02E Repair Manual (Edition 09.2015 D3E80020F58) PDF free online