VW 6-cylinder Injection Engine Individual Workshop Manual
VW 6-cylinder Injection Engine Individual Workshop Manual PDF. List of Workshop Manual Repair GroupsList of Workshop Manual. Repair GroupsList of Workshop Manual Repair Groups
Repair Group
00 – Technical data
10 – Removing and installing engine
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
20 – Fuel supply system
24 – Mixture preparation – injection
26 – Exhaust system
28 – Ignition system
CONTENTS
- 00 – Technical data
- Engine number
- Engine data
- 10 – Removing and installing engine
- Removing and installing engine
- Removing engine
- Securing engine on engine and gearbox support VAS 6095
- Installing engine
- Specified torques for assembly mounting
- 13 – Crankshaft group
- Dismantling and assembling engine
- Part I: assembly overview – chain drive
- Part II: assembly overview – crankshaft group
- Removing and installing poly V-belt
- Sealing flanges and flywheel
- Assembly overview – sealing flange
- Removing and installing crankshaft seal on gearbox side
- Renewing crankshaft sealing flange -vibration damper side
- Removing and installing flywheel
- Removing and installing drive plate
- Crankshaft
- Assembly overview – crankshaft
- Allocation of crankshaft bearing shells (classification)
- Fitting sender wheel to crankshaft
- Pulling needle bearing out of and driving into crankshaft
- Pistons and conrods
- Assembly overview – pistons and conrods
- Checking pistons, piston rings and cylinder bores
- Installing piston
- Piston and cylinder dimensions
- 15 – Cylinder head, valve gear
- Cylinder head
- Assembly overview – cylinder head
- Removing and installing cylinder head
- Assembly overview – cover
- Checking valve timing
- Installing camshaft adjuster with timing chain for camshaft drive
- Installing timing chain for intermediate shaft drive and camshaft drive
- Removing and installing cylinder head cover
- Checking compression
- Valve gear
- Assembly overview
- Removing and installing camshafts
- Removing and installing camshaft control valves
- Valve stem oil seals
- Checking valve guides
- Reworking valve seats
- 17 – Lubrication
- Parts of lubrication system
- Engine oil
- Assembly overview – sump
- Removing and installing oil sump
- Assembly overview – oil filter bracket
- Removing and installing oil filter bracket
- Assembly overview – oil pump
- Checking oil pressure and oil pressure switch
- 19 – Cooling
- Removing and installing parts of cooling system
- Assembly overview – parts of cooling system, body side
- Assembly overview – cooling system, engine side
- Assembly overview – thermostat housing
- Coolant hose schematic diagram
- Draining and filling coolant
- Removing and installing fan support with fans
- Removing and installing radiator
- Checking continued coolant circulation pump
- Removing and installing coolant pump
- Removing and installing thermostat housing
- Removing and installing thermostat
- Removing and installing coolant pipe
- Checking cooling system for leaks
- 20 – Fuel supply system
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank
- Assembly overview – fuel tank
- Emptying fuel tank
- Removing and installing fuel tank
- Repairing fuel supply
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge sender 2 G169
- Removing and installing suction-jet pump
- Removing and installing fuel gauge sender G
- Assembly overview – fuel filter with attachments
- Removing and installing fuel filter
- Checking fuel pump
- Bleeding fuel system
- Electronic power control (EPC)
- Assembly overview – accelerator module
- Removing and installing accelerator module
- Activated charcoal filter system
- Assembly overview – activated charcoal filter system
- Checking fuel tank breather
- 24 – Mixture preparation – injection
- Repairing injection system
- General notes on the injection system
- Technical data
- Assembly overview – intake manifold
- Removing and installing throttle valve module J338
- Removing and installing intake manifold
- Assembly overview – fuel rail
- Assembly overview – air filter
- Assembly overview – resonator with resonance air pipe
- Checking intake air preheating
- Checking components
- Checking vacuum unit for intake manifold flaps
- Checking injectors for leaks and quantity injected
- Checking fuel pressure regulator and holding pressure
- Engine control unit
- Removing and installing engine control unit
- Removing and installing anti-theft engine control unit
- 26 – Exhaust system
- Exhaust manifold, front exhaust pipe with catalytic converters and Lambda probes
- Assembly overview – exhaust manifold, front exhaust pipe with catalytic converters
- Removing and installing Lambda probe G39 and Lambda probe 2 G108
- Removing and installing exhaust manifold
- Removing and installing front exhaust pipe with catalytic converters
- Silencer with mountings
- Assembly overview – silencers with mountings
- Checking exhaust flap
- Aligning exhaust system free of stress
- Secondary air system
- Function
- Assembly overview – secondary air system
- Removing and installing secondary air pump motor V101
- Checking combination valve for secondary air system
- Removing and installing combination valve for secondary air system
- 28 – Ignition system
- Ignition system
- General notes on ignition system
- Safety precautions
- Assembly overview – parts of ignition system
- Removing and installing ignition coils with output stage
- Test data, spark plugs
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Edition: 10.2009 (K0058995820)
Language: English
Format: PDF
Pages: 217
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