VW 5-Speed Manual Transmission 0AF Repair Manual (Edition 11.2014 D3E802C3D90)

The VW 5-Speed Manual Transmission 0AF Repair Manual (Edition 11.2014 D3E802C3D90) is a comprehensive guide to repairing and maintaining the 0AF manual transmission of your Volkswagen vehicle. It covers all aspects of the repair process, from basic maintenance to more complex repairs. It also provides useful advice on how to keep your transmission in tip-top condition. With this manual, you can ensure that your VW 5-Speed Manual Transmission 0AF stays in perfect condition and runs like new.

CONTENTS

  • General, Technical Data
    • Transmission Identification
    • Location on Transmission
    • Codes, Transmission Allocation and Capacities
    • Overview – Transmission
    • Transmission Ratio “i”, Calculating
    • General Repair Information
    • General Information
    • Components
  • Clutch
    • Transmission, Troubleshooting
    • Clutch Mechanism, Servicing
    • Overview – Clutch
    • Overview – Pedal Cluster
    • Over-Center Spring, Removing and Installing
    • Clutch Pedal, Removing and Installing
    • Mounting Bracket, Removing and Installing
    • Clutch Master Cylinder, Removing and Installing
    • Clutch Position Sensor G476 , Removing and Installing
    • Overview – Hydraulics
    • Overview – Hydraulics, RHD
    • Clutch Slave Cylinder, Removing and Installing
    • Clutch Mechanism, Bleeding
    • Clutch Release Mechanism, Servicing
    • Overview – Clutch Release Mechanism
    • Clutch Release Lever with Release Bearing and Guide Sleeve, Removing and Installing
    • Clutch, Servicing
    • Special Tools
  • Controls, Housing
    • Shift Mechanism, Servicing
    • Shift Mechanism Installation Position
    • Overview – Selector Mechanism
    • Overview – Gearshift Knob and Cover
    • Boot with Shifter Knob and Noise Insulation, Removing and Installing
    • Overview – Gearshift Lever and Gearshift Housing, through 10/2006
    • Gearshift Lever and Gearshift Housing, from 11/2006
    • Overview – Operating Cables
    • Selector Mechanism, Removing and Installing
    • Gearshift Cable and Selector Cable, Removing and Installing
    • Selector Mechanism, Adjusting
    • Plastic Relay Lever
    • Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010
    • Transmission, Removing
    • Transmission, Installing
    • Tightening Specifications
    • Transmission, Removing and Installing, Jetta from MY 2011
    • Transmission Removing, Jetta 2011 with 2.0L engine
    • Transmission, Installing, Jetta 2011 with 2.0L Engine
    • Tightening Specifications
    • Transmission, Transporting
    • Transmission Fluid, Checking
    • Transmission, Disassembling and Assembling
    • Transmission Overview
    • Overview
    • Overview – Transmission Housing Cover and 5th Gear, Removing and Installing
    • Overview – Clutch Housing, Removing and Installing
      Overview – Input Shaft, Output Shaft, Differential Selector Mechanism and Shift Rods, Removing and Installing
    • Disassembly and Assembly Sequence
    • Transmission Housing and Clutch Housing, Servicing
    • Shift Unit, Servicing
    • Shift Forks, Disassembling and Assembling
    • Special Tools
  • Gears, Shafts
    • Input Shaft
    • Input Shaft, Disassembling and Assembling
    • Output Shaft
    • Output Shaft, Disassembling and Assembling
    • Special Tools
  • Final Drive, Differential
    • Flange Shaft Seals, Manual Transmission Installed, Replacing
    • Left Flange Shaft Seal, Replacing
    • Right Flange Shaft Seal, Replacing
    • Differential
    • Differential, Disassembling and Assembling
    • Differential, Adjusting
    • Differential Shim S2, Selecting
    • Special Tools
    • Revision History

Language: English
Format: PDF
Pages: 195

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