VW 5-Speed Manual Transmission 0A4 Repair Manual (Edition 12.2013 D3E8001FC93)

VW 5-Speed Manual Transmission 0A4 Repair Manual (Edition 12.2013 D3E8001FC93) PDF free online

CONTENTS

  • General, Technical Data
    • Safety Precautions
    • Safety Precautions, Vehicles with Start/Stop System
    • Transmission Identification
    • General Information
    • Location on Transmission
    • Codes, Transmission Allocation and Capacities
    • Overview – Transmission
    • Transmission Ratio “i”, Calculating
    • General Repair Information
    • Components
  • Clutch
    • Clutch Mechanism, Servicing
    • Overview
    • Overview – Pedal Assembly
    • Over-Center Spring, Removing and Installing
    • Clutch Pedal, Removing and Installing
    • Mounting Bracket, Removing and Installing
    • Clutch Master Cylinder, Removing and Installing
    • Clutch Position Sensor G476 , Removing and Installing
    • Overview – Hydraulics
    • Overview – Hydraulics, RHD
    • Clutch Slave Cylinder, Removing and Installing
    • Clutch System, Bleeding
    • Clutch Release Mechanism, Servicing
    • Clutch with Dual Mass Flywheel, Servicing
    • Determining Clutch Manufacturer
    • Sachs Clutch, Removing and Installing
    • Clutch, Sachs, Servicing
    • LuK Clutch, Removing and Installing
    • Clutch, Manufactured by LuK, Servicing
    • Clutch with One-Piece Flywheel, Servicing
    • Special Tools
  • Controls, Housing
    • Shift Mechanism, Servicing
    • Shift Mechanism Installation Position
    • Selector Mechanism, Overview
    • Gearshift Knob and Cover, Removing and Installing
    • Boot with Shifter Knob and Noise Insulation, Removing and Installing
    • Gearshift Lever and Shift Housing, through 10/2006, Servicing
    • Gearshift Lever and Shift Housing, Servicing, from 11/2006
    • Overview – Operating Cables, Removing and Installing
    • Plastic Relay Lever
    • Selector Mechanism, Removing and Installing
    • Gearshift Cable and Selector Cable, Removing and Installing
    • Selector Mechanism, Adjusting
    • Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007, Golf Wagon from MY 2008
    • Transmission, Removing
    • Transmission, Installing
    • Transmission, Removing and Installing, Jetta from MY 2011
    • Transmission, Removing, Jetta MY 2011, 2.0L 85 kW
    • Transmission, Installing, Jetta MY 2011 with 2.0L 85 kW Engine
    • Transmission, Removing, Jetta MY 2011, 2.5L 125 kW
    • Transmission, Installing, Jetta MY 2011, 2.5L 125 kW
    • Transmission, Removing, Jetta 2011 with Turbo Diesel Engine
    • Transmission, Installing, Jetta 2011 with Turbo Diesel Engine
    • Subframe Mount
    • Overview – Subframe Mount
    • Transmission, Transporting
    • Transmission Fluid, Checking and Filling
    • Preparing
    • Transmission Fluid, Draining
    • Transmission Fluid, Filling
    • Transmission, Disassembling and Assembling
    • Transmission Overview
    • Overview
    • Cover for Transmission Housing and 5th Gear, Removing and Installing
    • Transmission Housing and Shift Mechanism, Removing and Installing
    • Input Shaft, Output Shaft, Differential and Shift Rods, Removing and Installing
    • Assembly Sequence, Transmission Housing Cover and 5th Gear, Removing and Installing
    • Transmission, Assembly Sequence, Disassembling and Assembling
    • Transmission Housing and Clutch Housing, Servicing
    • Shift Unit, Servicing
    • Shift Forks, Disassembling and Assembling
    • Special Tools
  • Gears, Shafts
    • Input Shaft
    • Input Shaft, Disassembling and Assembling
    • Input Shaft, Adjusting
    • Input Shaft Seal, Replacing
    • Output Shaft
    • Output Shaft, Disassembling and Assembling
    • Output Shaft, Adjusting
    • Reverse Shaft
    • Reverse Shaft, Disassembling and Assembling
    • Special Tools
  • Final Drive, Differential
    • Seals
    • Component Location Overview – Seals
    • Left Flange Shaft Seal, Replacing
    • Differentiating Right Flange Shaft Seals
    • Seal, Two-Piece Right Flange Shaft Seal and Sleeve, Replacing
    • Seal and Sleeve, One-Piece Right Flange Shaft Seal and Sleeve, Replacing
    • Adjustment Overview
    • Differential
    • Differential, Disassembling and Assembling
    • Differential, Adjusting
    • Special Tools
    • Revision History

Language: English
Format: PDF
Pages: 287

VW 5-Speed Manual Transmission 0A4 Repair Manual (Edition 12.2013 D3E8001FC93) PDF free online

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