VW 5-Speed Manual Transmission 0A4 Repair Manual (Edition 12.2013 D3E8001FC93)

The VW 5-Speed Manual Transmission 0A4 Repair Manual (Edition 12.2013 D3E8001FC93) is a comprehensive guide to repairing and maintaining the 0A4 manual transmission of your Volkswagen vehicle. It covers all aspects of the repair process, from basic maintenance to more complex repairs. It also provides useful advice on how to keep your transmission in tip-top condition. With this manual, you can ensure that your VW 5-Speed Manual Transmission 0A4 stays in perfect condition and runs like new.

CONTENTS

• General, Technical Data
  • Safety Precautions
  • Safety Precautions, Vehicles with Start/Stop System
  • Transmission Identification
  • General Information
  • Location on Transmission
  • Codes, Transmission Allocation and Capacities
  • Overview – Transmission
  • Transmission Ratio “i”, Calculating
  • General Repair Information
  • Components
• Clutch
  • Clutch Mechanism, Servicing
  • Overview
  • Overview – Pedal Assembly
  • Over-Center Spring, Removing and Installing
  • Clutch Pedal, Removing and Installing
  • Mounting Bracket, Removing and Installing
  • Clutch Master Cylinder, Removing and Installing
  • Clutch Position Sensor G476 , Removing and Installing
  • Overview – Hydraulics
  • Overview – Hydraulics, RHD
  • Clutch Slave Cylinder, Removing and Installing
  • Clutch System, Bleeding
  • Clutch Release Mechanism, Servicing
  • Clutch with Dual Mass Flywheel, Servicing
  • Determining Clutch Manufacturer
  • Sachs Clutch, Removing and Installing
  • Clutch, Sachs, Servicing
  • LuK Clutch, Removing and Installing
  • Clutch, Manufactured by LuK, Servicing
  • Clutch with One-Piece Flywheel, Servicing
  • Special Tools
• Controls, Housing
  • Shift Mechanism, Servicing
  • Shift Mechanism Installation Position
  • Selector Mechanism, Overview
  • Gearshift Knob and Cover, Removing and Installing
  • Boot with Shifter Knob and Noise Insulation, Removing and Installing
  • Gearshift Lever and Shift Housing, through 10/2006, Servicing
  • Gearshift Lever and Shift Housing, Servicing, from 11/2006
  • Overview – Operating Cables, Removing and Installing
  • Plastic Relay Lever
  • Selector Mechanism, Removing and Installing
  • Gearshift Cable and Selector Cable, Removing and Installing
  • Selector Mechanism, Adjusting
  • Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007, Golf Wagon from MY 2008
  • Transmission, Removing
  • Transmission, Installing
  • Transmission, Removing and Installing, Jetta from MY 2011
  • Transmission, Removing, Jetta MY 2011, 2.0L 85 kW
  • Transmission, Installing, Jetta MY 2011 with 2.0L 85 kW Engine
  • Transmission, Removing, Jetta MY 2011, 2.5L 125 kW
  • Transmission, Installing, Jetta MY 2011, 2.5L 125 kW
  • Transmission, Removing, Jetta 2011 with Turbo Diesel Engine
  • Transmission, Installing, Jetta 2011 with Turbo Diesel Engine
  • Subframe Mount
  • Overview – Subframe Mount
  • Transmission, Transporting
  • Transmission Fluid, Checking and Filling
  • Preparing
  • Transmission Fluid, Draining
  • Transmission Fluid, Filling
  • Transmission, Disassembling and Assembling
  • Transmission Overview
  • Overview
  • Cover for Transmission Housing and 5th Gear, Removing and Installing
  • Transmission Housing and Shift Mechanism, Removing and Installing
  • Input Shaft, Output Shaft, Differential and Shift Rods, Removing and Installing
  • Assembly Sequence, Transmission Housing Cover and 5th Gear, Removing and Installing
  • Transmission, Assembly Sequence, Disassembling and Assembling
  • Transmission Housing and Clutch Housing, Servicing
  • Shift Unit, Servicing
  • Shift Forks, Disassembling and Assembling
  • Special Tools
• Gears, Shafts
  • Input Shaft
  • Input Shaft, Disassembling and Assembling
  • Input Shaft, Adjusting
  • Input Shaft Seal, Replacing
  • Output Shaft
  • Output Shaft, Disassembling and Assembling
  • Output Shaft, Adjusting
  • Reverse Shaft
  • Reverse Shaft, Disassembling and Assembling
  • Special Tools
• Final Drive, Differential
  • Seals
  • Component Location Overview – Seals
  • Left Flange Shaft Seal, Replacing
  • Differentiating Right Flange Shaft Seals
  • Seal, Two-Piece Right Flange Shaft Seal and Sleeve, Replacing
  • Seal and Sleeve, One-Piece Right Flange Shaft Seal and Sleeve, Replacing
  • Adjustment Overview
  • Differential
  • Differential, Disassembling and Assembling
  • Differential, Adjusting
  • Special Tools
  • Revision History

Language: English
Format: PDF
Pages: 287

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