VW 5-speed manual gearbox 0AF Workshop Manual (Edition 08.2007 MEX5R007420)

Volkswagen

The 5-speed manual gearbox 0AF is installed in the:

  • Jetta 2006-
  • Golf Variant 2008-

in conjunction with a 4-cylinder engine.

CONTENTS

  • Repair Group
  • Technical data
    • Gearbox identification
    • Location on gearbox
    • Identification codes, assembly allocation, capacities
    • Overview – power transmission
    • Calculating overall gear ratio “i”
    • General repair notes
    • Components
  • Clutch
    • Fault finding, Power transmission
    • Repairing clutch mechanism
    • Overview
    • Assembly overview – pedal cluster
    • Removing and installing over-centre spring
    • Removing and installing clutch pedal
    • Removing and installing mounting bracket
    • Removing and installing master cylinder
    • Removing and installing clutch position sender G476
    • Assembly overview – hydraulic system
    • Removing and installing slave cylinder
    • Bleeding clutch system
    • Repairing clutch release mechanism
    • Repairing clutch
  • Controls, housing
    • Fault finding, Power transmission
    • Repairing selector mechanism
    • Installation position of selector mechanism
    • Removing and installing selector lever knob and cover
    • Removing and installing gaiter with selector lever knob and noise insulation
    • Repairing selector lever and selector lever housing (through 10.06)
    • Repairing selector lever and selector lever housing (from 11.06)
    • Assembly overview – removing and installing selector cables
    • Plastic relay lever
    • Removing and installing selector mechanism
    • Adjusting selector mechanism
    • Removing and installing gearbox
    • Removing gearbox
    • Transporting gearbox
    • Installing gearbox
    • Torque settings
    • Checking gear oil
    • Dismantling and assembling gearbox
    • Overview – gearbox
    • Assembly overview
    • Assembly overview – removing and installing cover for gearbox housing and 5th gear
    • Assembly overview – removing and installing clutch housing
    • Assembly overview – removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selector forks
    • Dismantling and assembling procedure
    • Repairing gearbox housing and clutch housing
    • Repairing selector unit
    • Dismantling and assembling selector forks
  • Gears, shafts
    • Input shaft
    • Dismantling and assembling input shaft
    • Output shaft
    • Dismantling and assembling output shaft
  • Final drive – differential
    • Renewing flange shaft oil seals with gearbox installed
    • Renewing oil seal for left flange shaft
    • Renewing seal for right flange shaft
    • Differential
    • Dismantling and assembling differential
    • Adjusting differential

Language: English
Format: PDF
Pages: 139

VW 5-speed manual gearbox 0AF Workshop Manual (Edition 08.2007 MEX5R007420) PDF free online