VW 5-speed Manual Gearbox 0A4 Workshop Manual
If you’re experiencing problems with the 0A4 manual gearbox in your Volkswagen vehicle, you need a reliable resource to guide you through the repair process. The VW 5-speed Manual Gearbox 0A4 Workshop Manual is the expert guide for repairing and rebuilding this gearbox.
Our guide is packed with detailed instructions, diagrams, and specifications to help you tackle any transmission repair job. We cover everything from basic maintenance to advanced repairs, so whether you’re a professional mechanic or a DIY enthusiast, our guide has everything you need to get your gearbox back in working order.
We provide step-by-step instructions for removing and installing parts, as well as detailed illustrations and photographs to help you visualize each repair process. Our guide also includes troubleshooting tips to help you diagnose any problems you may be experiencing with your gearbox.
With the VW 5-speed Manual Gearbox 0A4 Workshop Manual, you’ll have access to the same information and techniques that professional mechanics use. You’ll be able to save time and money by performing repairs yourself, rather than taking your gearbox to a repair shop.
Don’t let transmission problems slow you down – order your copy of the VW 5-speed Manual Gearbox 0A4 Workshop Manual today and get started on repairing your gearbox like a pro!
The 5-speed manual gearbox 0A4 is installed in the:
- Jetta 2005-
- Bora 2006-
- Golf Variant 2007-
- Bora Sportwagen 2008-
- Golf Variant 2010-
- Jetta 2011-
in conjunction with a 4-cylinder engine.
List of Workshop Manual Repair Groups
CONTENTS
- Technical data
- Gearbox identification
- Location on gearbox
- Identification code, assembly allocation and capacities
- Overview – power transmission
- Calculating overall gear ratio “i”
- General repair notes
- Components
- Clutch
- Fault finding, power transmission
- Repairing clutch mechanism
- Overview
- Assembly overview – pedal cluster
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch position sender G476
- Assembly overview – hydraulics (LHD)
- Assembly overview – hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch, in conjunction with dual-mass flywheel
- Determining clutch manufacturer
- Removing and installing Sachs clutch
- Repairing Sachs clutch
- Removing and installing LuK clutch
- Repairing LuK clutch
- Repairing clutch, in conjunction with one-piece flywheel
- Controls, housing
- Fault finding, power transmission
- Repairing selector mechanism
- Installation position of selector mechanism
- Overview of selector mechanism
- Removing and installing selector lever knob and cover
- Removing and installing gaiter with gear knob and noise insulation
- Repairing gear lever and selector housing (through 10.06)
- Repairing gear lever and selector housing (from 11.06)
- Assembly overview – removing and installing selector cables
- Plastic relay lever
- Removing and installing selector mechanism
- Removing and installing gear selector cable and gate selector cable
- Adjusting selector mechanism
- Removing and installing gearbox, Jetta 2005 ▸
- Removing gearbox
- Installing gearbox
- Removing and installing gearbox, Jetta 2011 ▸
- Removing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
- Installing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
- Transporting gearbox
- Checking and topping up gear oil
- Preparation
- Draining gear oil
- Filling with gear oil
- Dismantling and assembling gearbox
- Overview – gearbox
- Assembly overview
- Removing and installing cover for gearbox housing and 5th gear
- Removing and installing gearbox housing and selector mechanism
- Removing and installing input shaft, output shaft, differential and selector forks
- Assembly sequence – removing and installing cover for gearbox housing and 5th gear
- Assembly sequence – Dismantling and assembling gearbox completely
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
- Gears, shafts
- Input shaft
- Dismantling and assembling input shaft
- Adjusting input shaft
- Output shaft
- Dismantling and assembling output shaft
- Adjusting output shaft
- Reverse shaft
- Dismantling and assembling reverse shaft
- Final drive – differential
- Renewing flange shaft oil seals with gearbox installed
- Renewing oil seal for left flange shaft
- Distinguishing seals for right flange shaft
- Renewing seal (two-part seal and sleeve for right flange shaft)
- Renewing seal and sleeve together (one-piece seal and sleeve for right flange shaft)
- Adjustment overview
- Differential
- Dismantling and assembling differential
- Adjusting differential
Language: English
Format: PDF
Pages: 210
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