VW 4-Cylinder Injection Engine Fox 2004 Workshop Manual
VW 4-Cylinder Injection Engine Fox 2004 – Workshop Manual PDF. The 4-Cyl. Injection Engine is installed in the Volkswagen Fox 2004 –
Engine ID: BKR
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – Fuel tank, fuel pump
24 – Fuel supply system – fuel injection
26 – Exhaust system
28 – Ignition system
CONTENTS
- 00 – Technical data
- Technical data
- Engine number
- Engine features
- 10 – Cylinders, engine block, support, protector
- Engine – remove and install
- Removal – indications
- Engine – fasten on assembly stand
- Notes regarding installation
- Tightening torque
- Supports for the power-drive group
- Additional notes and installation works in vehicles with air conditioning
- 13 – Crankshaft, pistons
- Engine – disassemble and assemble
- Poly-V belt – remove and install
- Crankshaft flanges – remove and install
- Crankshaft seal (pulley side) – replace
- Crankshaft flange (flywheel side) – replace
- Crankshaft – remove and install
- Identifying engine bearing shells
- Crankshaft dimensions
- Pistons and connecting rods – remove and install
- Piston and cylinder specifications
- 15 – Cylinder head, valve control mechanism
- Cylinder head – disassemble and assemble
- Timing belt semi-automatic tensioning pulley – check
- Timing belt – remove and install, adjust
- Cylinder head – remove and install
- Compression – check
- Valve command – repair
- Camshaft – check axial clearance
- Valve seat – grind
- Camshaft seal – replace
- Camshaft and cylinder head cover – remove and install
- Valve guides – check
- Valve stem seal – replace
- 17 – Lubrication system
- Lubrication system components – remove and install
- Lubrication system – assembly overview
- Oil crankcase – remove and install
- Oil pump – remove and install
- Oil pressure and Oil pressure switch F1 – check
- 19 – Cooling system
- Cooling system components – remove and install
- Cooling system components, body side
- Cooling system components, engine side
- Cooling system hose connection diagram
- Cooling system – drain and replenish
- Radiator – remove and install
- Water pump – remove and install
- 20 – Supply system – Fuel tank, fuel pump
- Fuel supply system components – remove and install
- Fuel tank components with accessories and fuel filter – remove and install
- Safety measures in fuel supply works
- Cleaning rules
- Fuel pump (pre-supply pump) G6 – remove and install
- Fuel level indicator sensor G – remove and install
- Fuel tank – remove and install
- Fuel pump (pre-supply pump) G6 – check
- Engine power electronic adjustment (electronic accelerator)
- Operation
- Engine power electronic adjustment (electronic accelerator) – check
- Activated charcoal filter system
- Operation
- Activated charcoal filter system components – repair
- Fuel tank ventilation – check
- 24 – Fuel supply system – fuel injection
- Injection system – repair
- General indications related to injection
- Component location
- Fuel injection components – remove and install
- Intake manifold – remove and install
- Fuel distributor with injectors – remove and install
- Air filter set – disassemble and assemble
- Safety measures
- Cleaning rules
- Technical data
- Component checking
- Injection valves – check
- Residual pressure and fuel pressure regulator – check
- Engine control unit J623
- Engine control unit J623 – remove and install
- Adjust components
- Check the fault memory in the Engine control unit J623 and erase
- 26 – Exhaust system
- Exhaust system components – remove and install
- Exhaust manifold, catalytic converter and front exhaust tube with intermediate muffler
- Rear muffler with supports
- 28 – Ignition system
- Ignition system – repair
- General indications about the ignition system
- Ignition system components – remove and install
- Safety measures
- Test data, spark plugs
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Edition: 05.2010 (BRA5R007620)
Language: English
Format: PDF
Pages: 141
VW 4-Cylinder Injection Engine Fox 2004 Workshop Manual