VW 4-Cylinder Diesel Engine Fox 2004 Workshop Manual

VW 4-Cylinder Diesel Engine Fox 2004 Workshop Manual PDF free online

The 4-Cyl. Diesel Engine is installed in the Volkswagen Fox 2004

Engine ID: ASY

List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – Fuel tank, fuel pump
23 – Supply system – mechanical injection (diesel)
26 – Exhaust system
28 – Chamber pre-heating system

CONTENTS

  • 00 – Technical data
    • Technical data
    • Engine number
    • Engine features
  • 10 – Cylinders, engine block, support, protector
    • Engine – remove and install
    • Notes on removal
    • Fasten the engine on assembly stand
    • Notes on installation
    • Tightening torques
    • Supports for the power-drive group
    • Additional notes and installation works in vehicles with air conditioning
  • 13 – Crankshaft, pistons
    • Engine – disassemble and assemble
    • Poly-V belt – remove and install
    • Toothed belt semi-automatic tensioning pulley – check
    • Crankshaft and flywheel seal – remove and install
    • Crankshaft sealing (pulley side) – replace
    • Crankshaft flange (pulley side) – remove and install
    • Crankshaft – remove and install
    • Crankshaft measurements
    • Pistons and connecting rods – remove and install
    • Piston protrusion – check
    • Piston and cylinder dimensions
  • 15 – Cylinder head, valve control mechanism
    • Cylinder head – disassemble and assemble
    • Toothed belt – remove and install, adjust
    • Cylinder head – remove and install
    • Compression – check
    • Valve command – repair
    • Valve seat – grind
    • Valve guides – check
    • Valve stem seal – replace
    • Camshaft – remove and install
    • Hydraulic tappets – check
  • 17 – Lubrication system
    • Lubrication system components – remove and install
    • Crankcase – remove and install
    • Oil pressure and Oil pressure switch F1 – check
  • 19 – Cooling system
    • Cooling system components – remove and install
    • Cooling system components in the body
    • Cooling system components in the engine
    • Cooling hose connection diagram
    • Cooling system – drain and fill
    • Water pump – remove and install
    • Radiator – remove and install
    • Thermostat valve – remove and install
  • 20 – Supply system – Fuel tank, fuel pump
    • Fuel supply system components – remove and install
    • Fuel tank with accessories – remove and install
    • Fuel filter – repair
    • Safety measures when working in the supply system
    • Cleaning rules
    • Fuel tank – remove and install
    • Fuel level indicator sensor G
    • Fuel level meter – remove and install
    • Engine power electronic adjustment (electronic accelerator): check
  • 23 – Supply system – mechanical injection (diesel)
    • Direct diesel injection system – repair
    • Safety measures
    • Cleaning rules
    • Injector pump – repair
    • Intake manifold – remove and install
    • Injector pump – remove and install
    • Injectors – remove and install
    • Injectors – check
    • Sealing ring on the injection regulator cover – replace
    • Engine control unit J623
    • Engine control unit J623 – remove and install
    • Engine control unit J623 fault memory – read and clear
    • Functions and components – adapt
  • 26 – Exhaust system
    • Removing and installing exhaust system parts
    • Exhaust system – remove and install
    • Exhaust gas return system
    • Exhaust return system components – remove and instal
    • Connection plan for vacuum hoses
    • Check exhaust gas return valve
  • 28 – Chamber pre-heating system
    • Chamber pre-heating system – check
    • Pre-heating plugs – check

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Edition: 08.2010 (BRA5R007820)
Language: English
Format: PDF
Pages: 121

VW 4-Cylinder Diesel Engine Fox 2004 Workshop Manual PDF free online

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