VW 4-Cylinder Diesel Engine Fox 2004 Workshop Manual
VW 4-Cylinder Diesel Engine Fox 2004 Workshop Manual PDF. The 4-Cyl. Diesel Engine is installed in the Volkswagen Fox 2004. Engine ID: ASY
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – Fuel tank, fuel pump
23 – Supply system – mechanical injection (diesel)
26 – Exhaust system
28 – Chamber pre-heating system
CONTENTS
- 00 – Technical data
- Technical data
- Engine number
- Engine features
- 10 – Cylinders, engine block, support, protector
- Engine – remove and install
- Notes on removal
- Fasten the engine on assembly stand
- Notes on installation
- Tightening torques
- Supports for the power-drive group
- Additional notes and installation works in vehicles with air conditioning
- 13 – Crankshaft, pistons
- Engine – disassemble and assemble
- Poly-V belt – remove and install
- Toothed belt semi-automatic tensioning pulley – check
- Crankshaft and flywheel seal – remove and install
- Crankshaft sealing (pulley side) – replace
- Crankshaft flange (pulley side) – remove and install
- Crankshaft – remove and install
- Crankshaft measurements
- Pistons and connecting rods – remove and install
- Piston protrusion – check
- Piston and cylinder dimensions
- 15 – Cylinder head, valve control mechanism
- Cylinder head – disassemble and assemble
- Toothed belt – remove and install, adjust
- Cylinder head – remove and install
- Compression – check
- Valve command – repair
- Valve seat – grind
- Valve guides – check
- Valve stem seal – replace
- Camshaft – remove and install
- Hydraulic tappets – check
- 17 – Lubrication system
- Lubrication system components – remove and install
- Crankcase – remove and install
- Oil pressure and Oil pressure switch F1 – check
- 19 – Cooling system
- Cooling system components – remove and install
- Cooling system components in the body
- Cooling system components in the engine
- Cooling hose connection diagram
- Cooling system – drain and fill
- Water pump – remove and install
- Radiator – remove and install
- Thermostat valve – remove and install
- 20 – Supply system – Fuel tank, fuel pump
- Fuel supply system components – remove and install
- Fuel tank with accessories – remove and install
- Fuel filter – repair
- Safety measures when working in the supply system
- Cleaning rules
- Fuel tank – remove and install
- Fuel level indicator sensor G
- Fuel level meter – remove and install
- Engine power electronic adjustment (electronic accelerator): check
- 23 – Supply system – mechanical injection (diesel)
- Direct diesel injection system – repair
- Safety measures
- Cleaning rules
- Injector pump – repair
- Intake manifold – remove and install
- Injector pump – remove and install
- Injectors – remove and install
- Injectors – check
- Sealing ring on the injection regulator cover – replace
- Engine control unit J623
- Engine control unit J623 – remove and install
- Engine control unit J623 fault memory – read and clear
- Functions and components – adapt
- 26 – Exhaust system
- Removing and installing exhaust system parts
- Exhaust system – remove and install
- Exhaust gas return system
- Exhaust return system components – remove and instal
- Connection plan for vacuum hoses
- Check exhaust gas return valve
- 28 – Chamber pre-heating system
- Chamber pre-heating system – check
- Pre-heating plugs – check
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Edition: 08.2010 (BRA5R007820)
Language: English
Format: PDF
Pages: 121
VW 4-Cylinder Diesel Engine Fox 2004 Workshop Manual PDF free online