VW 3-Cylinder Injection Engine Workshop Manual

VW 3-Cylinder Injection Engine Workshop Manual PDF free online

The 3-Cylinder Injection Engine is installed in the Volkswagen Fox 2004 ➤

Engine ID: BMD, CHF B

List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – tank, Fuel pump (pre-supply pump) G6
24 – Supply system – fuel injection
26 – Exhaust system
28 – Ignition system

CONTENTS

  • 00 – Technical data
    • Technical Data
    • Engine number
    • Engine features
  • 10 – Cylinders, engine block, support, protector
    • Engine – remove and install
    • Removal – indications
    • Additional notes and assembly works in vehicles with air conditioning
    • Installation
    • Tightening torques
  • 13 – Crankshaft, pistons
    • Engine – disassemble and assemble
    • Part I – Operating Poly-V belt
    • Part II – Operating the chain
    • Poly-V belt – remove and install
    • Control box – remove and install
    • Engine block, seals
    • Crankshaft seals
    • Crankshaft seal (pulley side) – replace
    • Crankshaft seal (flywheel side) – replace
  • 15 – Cylinder head, valve control mechanism
    • Crankshaft seal (flywheel side) – replace
    • Cylinder head – disassemble and assemble
    • Cylinder head – remove and install
    • Distribution times – check
    • Roller chains – remove and install
    • Distribution times – adjust
    • Compression – check
    • Camshaft mechanism – repair
    • Camshaft mechanism – repair
    • Camshaft – check axial clearance
    • Valve seat – trim
    • Valve guides – check
    • Valve stem seal – replace
  • 17 – Lubrication system
    • Lubrication system components – remove and install
    • Engine oil
    • Oil crankcase – remove and install
    • Oil pressure and Oil pressure switch F1 – check
  • 19 – Cooling system
    • Cooling system components – remove and install
    • Cooling system components on body side
    • Cooling system components, engine side
    • Cooling system hose connection diagram
    • Cooling system – drain and replenish
    • Radiator – remove and install
    • Water pump – remove and install
  • 20 – Supply system – tank, Fuel pump (pre-supply pump) G6
    • Fuel supply system components – remove and install
    • Fuel supply system components – remove and install
    • Safety measures in fuel supply works
    • Cleaning rules
    • Fuel pump (pre-supply pump) G6 – remove and install
    • Fuel level sensor G – remove and install
    • Fuel reservoir – remove and install
    • Fuel shut off in case of accident
    • Fuel pump (pre-supply pump) G6 – check
    • Supply system – drain the air
    • Activated charcoal filter system
    • Operation
    • Activated charcoal filter system components – repair
    • Reservoir ventilation – check
    • Engine power electronic adjustment (electronic accelerator)
    • Operation
    • Engine power electronic adjustment (electronic accelerator)
  • 24 – Supply system – fuel injection
    • Injection system – repair
    • Component location
    • Fuel injection components – remove and install
    • Intake manifold – remove and install
    • Fuel distributor with injection valves – remove and install
    • Air filter set – disassemble and assemble
    • Air filter set – remove and install
    • Safety measures
    • Cleaning rules
    • Technical data
    • Check components
    • Injection valves – check
    • Residual pressure and fuel pressure regulator – check
    • Engine control unit J623
    • Engine control unit J623 – remove and install
    • Check and erase the fault memory in the Engine control unit J623
    • Functions and components – adapt
  • 26 – Exhaust system
    • Exhaust system components – remove and install
    • Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler
    • Rear muffler with supports
  • 28 – Ignition system
    • Ignition system – repair
    • Ignition system components – remove and install
    • Ignition coils with final power stages – remove and install
    • Safety measures
    • Test data, Spark plugs Q

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Edition: 12.2009 (BRA5R007520)
Language: English
Format: PDF
Pages: 116

VW 3-Cylinder Injection Engine Workshop Manual PDF free online

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