VW 3-Cylinder Diesel Engine Workshop Manual
VW 3-Cylinder Diesel Engine Workshop Manual PDF. The 3-Cylinder Diesel Engine is installed in the Volkswagen Fox 2004 >. Engine ID: BNM
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
00 – Technical data
10 – Cylinders, engine block, support, cover
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – Fuel tank, fuel pump
21 – Overcharge – turbo
23 – Supply system – mechanical injection (diesel)
26 – Exhaust system
28 – Chamber pre-heating system
CONTENTS
- 00 – Technical data
- Technical data
- Engine number
- Engine features
- 10 – Cylinders, engine block, support, cover
- Engine – remove and install
- Removal – indications
- Engine – fix on assembly stand
- Notes regarding installation
- Tightening torque
- Supports for the power drive group
- Additional removal information and instructions for vehicles with air conditioning
- 13 – Crankshaft, pistons
- Engine – dismantle and assemble
- Poly-V belt – remove and install
- Crankshaft flanges and flywheel – remove and install
- Crankshaft oil seal, pulley side – replace
- Crankshaft seal flange – replace
- Counterbalance shaft and retaining frame – remove and install
- Counterbalance shaft – remove and install
- Crankshaft – remove and install
- Crankshaft dimensions
- Pistons and connecting rods – dismantle and assemble
- Piston and cylinder dimensions
- 15 – Cylinder head, valve control mechanism
- Cylinder head – remove and install
- Timing belt – remove and install, adjust
- Cylinder head – remove and install
- Compression – check
- Valve command – repair
- Valve seats – rework
- Valve guides – check
- Valve stem seal – replace
- Camshaft – remove and install
- 17 – Lubrication system
- Lubrication system components – remove and install
- Crankcase – remove and install
- Checking the oil pressure and the oil pressure switch
- 19 – Cooling system
- Cooling system components – remove and install
- Cooling system components in the body
- Cooling system components in the engine
- Cooling system hose connection diagram
- Cooling system – drain and replenish
- Radiator – remove and install
- Water pump – remove and install
- Thermostat – remove and install
- 20 – Supply system – Fuel tank, fuel pump
- Fuel supply system components – remove and install
- Fuel tank components with accessories – remove and install
- Fuel filter – repair
- Safety measures for working on the fuel supply system
- Cleanliness rules
- Fuel tank – remove and install
- Fuel pump – remove and install
- Fuel meter sensor – remove and install
- Fuel pump – check
- Accelerator mechanism – repair
- Auxiliary pump – check
- Auxiliary pump – remove and install
- 21 – Overcharge – turbo
- Overcharge system with turbocharger
- Safety measures
- Cleanliness rules
- Turbocharger – remove and install
- Intake air cooling system (intercooler) components – remove and install
- 23 – Supply system – mechanical injection (diesel)
- Maintaining the direct injection Diesel system
- Installation locations – overview
- Safety measures
- Cleanliness rules
- Intake manifold valve – repair
- Injectors – repair
- Sealing ring for injectors – remove and install
- Injectors – remove and install
- Engine command unit
- Engine command unit – remove and install
- Querying and erasing fault memory of the engine command unit
- Adjusting functions and components
- 26 – Exhaust system
- Exhaust system components – remove and install
- Exhaust gas recirculation system
- Exhaust gas recirculation system components – remove and install
- Vacuum hose connection diagram
- 28 – Chamber pre-heating system
- Chamber pre-heating system – check
- Checking heating plugs
Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Edition: 02.2009 (BRA5R007720)
Language: English
Format: PDF
Pages: 142
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