VW 3-Cylinder Diesel Engine Workshop Manual

VW 3-Cylinder Diesel Engine Workshop Manual PDF free online

The 3-Cylinder Diesel Engine is installed in the Volkswagen Fox 2004 ➤

Engine ID: BNM

List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Cylinders, engine block, support, cover
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – Fuel tank, fuel pump
21 – Overcharge – turbo
23 – Supply system – mechanical injection (diesel)
26 – Exhaust system
28 – Chamber pre-heating system

CONTENTS

  • 00 – Technical data
    • Technical data
    • Engine number
    • Engine features
  • 10 – Cylinders, engine block, support, cover
    • Engine – remove and install
    • Removal – indications
    • Engine – fix on assembly stand
    • Notes regarding installation
    • Tightening torque
    • Supports for the power drive group
    • Additional removal information and instructions for vehicles with air conditioning
  • 13 – Crankshaft, pistons
    • Engine – dismantle and assemble
    • Poly-V belt – remove and install
    • Crankshaft flanges and flywheel – remove and install
    • Crankshaft oil seal, pulley side – replace
    • Crankshaft seal flange – replace
    • Counterbalance shaft and retaining frame – remove and install
    • Counterbalance shaft – remove and install
    • Crankshaft – remove and install
    • Crankshaft dimensions
    • Pistons and connecting rods – dismantle and assemble
    • Piston and cylinder dimensions
  • 15 – Cylinder head, valve control mechanism
    • Cylinder head – remove and install
    • Timing belt – remove and install, adjust
    • Cylinder head – remove and install
    • Compression – check
    • Valve command – repair
    • Valve seats – rework
    • Valve guides – check
    • Valve stem seal – replace
    • Camshaft – remove and install
  • 17 – Lubrication system
    • Lubrication system components – remove and install
    • Crankcase – remove and install
    • Checking the oil pressure and the oil pressure switch
  • 19 – Cooling system
    • Cooling system components – remove and install
    • Cooling system components in the body
    • Cooling system components in the engine
    • Cooling system hose connection diagram
    • Cooling system – drain and replenish
    • Radiator – remove and install
    • Water pump – remove and install
    • Thermostat – remove and install
  • 20 – Supply system – Fuel tank, fuel pump
    • Fuel supply system components – remove and install
    • Fuel tank components with accessories – remove and install
    • Fuel filter – repair
    • Safety measures for working on the fuel supply system
    • Cleanliness rules
    • Fuel tank – remove and install
    • Fuel pump – remove and install
    • Fuel meter sensor – remove and install
    • Fuel pump – check
    • Accelerator mechanism – repair
    • Auxiliary pump – check
    • Auxiliary pump – remove and install
  • 21 – Overcharge – turbo
    • Overcharge system with turbocharger
    • Safety measures
    • Cleanliness rules
    • Turbocharger – remove and install
    • Intake air cooling system (intercooler) components – remove and install
  • 23 – Supply system – mechanical injection (diesel)
    • Maintaining the direct injection Diesel system
    • Installation locations – overview
    • Safety measures
    • Cleanliness rules
    • Intake manifold valve – repair
    • Injectors – repair
    • Sealing ring for injectors – remove and install
    • Injectors – remove and install
    • Engine command unit
    • Engine command unit – remove and install
    • Querying and erasing fault memory of the engine command unit
    • Adjusting functions and components
  • 26 – Exhaust system
    • Exhaust system components – remove and install
    • Exhaust gas recirculation system
    • Exhaust gas recirculation system components – remove and install
    • Vacuum hose connection diagram
  • 28 – Chamber pre-heating system
    • Chamber pre-heating system – check
    • Checking heating plugs

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Edition: 02.2009 (BRA5R007720)
Language: English
Format: PDF
Pages: 142

VW 3-Cylinder Diesel Engine Workshop Manual PDF free online

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