VW 2.0-16V ABF Engine Service Repair Manual

Complete digital service and repair manual in German written for the Volkswagen (VW) 2.0 16V ABF Engine. 

This manual has detailed illustrations as well as step by step instructions. These manuals are your number one source for repair and service information. They are specifically written for the do-it-yourself-er as well as the experienced mechanic. Using this repair manual is an inexpensive way to keep your vehicle working properly. Each manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.

Volkswagen 2.0-16V ABF Engine Service Repair Manual includes:

  • Detailed sub-steps expand on repair procedure information
  • Notes, cautions and warnings throughout each chapter pinpoint critical information.
  • Numbered instructions guide you through every repair procedure step by step.
  • Bold figure number help you quickly match illustrations with instructions.
  • Detailed illustrations, drawings and photos guide you through every procedure.
  • Enlarged inset helps you identify and examine parts in detail.
  • Numbered table of contents easy to use so that you can find the information you need fast.
  • This manual also makes it easy to diagnose and repair problems with your machines electrical system.
  • Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

CONTENTS

  • Characteristics and data
  • 10. Engine unit: removal and refitting: 2.0 16 V engine
    • Engine unit assembly. Removal and refitting
    • Rubber-metal bushing. Removal and refitting
  • 13. Crankshaft assembly: 2.0 16 V engine
    • Engine: Exploded view
    • Timing belt drive. Removal and refitting
    • Timing belt. Tightening
    • Poly-V belt. Removal and refitting
    • Cylinder block, seals and engine flywheel: Exploded view
    • Crankshaft seal, flywheel side. Replacement
    • Crankshaft assembly: Exploded view
    • Crankshaft seal, timing side. Replacement
    • Intermediate shaft seal. Replacement
    • Intermediate shaft. Removal and fitting
    • Crankshaft. Measurements
    • Crankshaft bearing cap fitting and tightening
    • Crankshaft radial play. Checking
    • Crankshaft axial play. Checking
    • Axial half bearings. Fitting
    • Pistons and piston pins: Exploded view
    • Connecting rod, gugeon pin and piston assembly. Removal, checking and fitting
    • Compression ratio
  • 15. Cylinder head: valve operation. 2.0 16 V engine
    • Cylinder head: Exploded view
    • Cylinder head. Removal and replacement. (On the vehicle)
    • Valve operation: Exploded view
    • Camshaft oil seal. Replacement. (Cylinder head fitted to the vehicle)
    • Distributor shafts. Removal and refitting
    • Hydraulic tappets. Checking, removal and refitting
    • Cylinder head. Removal and refitting
    • Valves. Checking and dimensions
    • Valve seats
    • Valve guide seal. Replacement
    • Valve guides
  • 17. Lubrication: 2.0 16 V engine
    • Lubrication system: Exploded view
    • Engine oil specifications
    • Oil pump. Removal and fitting
    • Backlash. Checking
    • Axial play. Checking
    • Oil pump drive shaft bushings. Replacement
    • Oil cooler. Replacement
    • Oil pressure switch. Checking
    • Engine oil pressure. Checking
    • Oil filter. Replacement
    • Oil-pressure gauge. Checking
  • 19. Cooling: 2.0 16 V engine
    • Cooling system: Exploded view
    • Cooling system: Exploded view
    • Cooling liquid pump: Exploded view
    • Coolant. Draining and refilling
    • Coolant pump. Removal and fitting
    • Cooling system. Water-tightness test
    • Expansion tank cap. Checking
    • Thermostat. Checking
    • Fan control thermo-switch. Checking
    • Electric fan 3rd speed thermal control switch. Checking
    • Radiator-fan assembly. Removal and fitting
    • Indications to be taken into account when working on the cooling circuit
    • Cleaning of circuit and coolant replacement in case of mixture
  • 20. Fuel feed: 2.0 16 V engine
    • Fuel feed system: Exploded view
    • Cleaning and safety precautions
    • Fuel tank. Removal and fitting
    • Fuel level sender unit and fuel pump. Removal and refitting
    • Fuel filter. Replacement
    • Ventilation valve. Checking
    • Gravity valve. Checking
    • Fuel pump
    • Fuel pump non-return valve. Checking
    • Accelerator cable adjustment
    • Accelerator pedal. Removal and refitting
    • Activated carbon tank system: Exploded view
    • Bleeding the fuel system. Checking
  • 24. Fuel preparation: 2.0 16 V engine
    • Digifant 2.0 16 V injection installation. Location of components
    • Digifant 2.0 16 V injection system: Disassembly
    • Upper part of inlet manifold: Disassembly
    • Fuel distributor: Exploded view
    • Air filter and case: Exploded view
    • Safety precautions to be taken into account when handling the injection and ignition system
    • Rules for cleaning
    • Important considerations regarding the injection system
    • Carry out basic adjustment
    • Checking the No. 1 cylinder identification transmitter/Hall transmitter
    • Checking the lambda probe and adjustment
    • Check lambda probe heating
    • Testing the engine load states
    • Checking the throttle valve potentiometer
    • Checking the coolant liquid temperature transmitter
    • Checking the inlet air temperature transmitter
    • Checking the engine speed transmitter
    • Replace the engine revolutions transmitter
    • Checking the engine speed transmitter
    • Checking the inlet manifold pressure transmitter
    • Checking the idling switch
    • Checking the injection control unit power supply
    • Check the signal of the starter engine
    • Adaptation of the immobilizer system to the engine control unit
    • Check the fuel pressure regulator and the retention pressure
    • Fuel distributor with injectors
    • Inlet system. Checking for leaks
    • Summary table of display groups in function 08, “Read measurement values block”
    • Autodiagnosis with the fault detector VAG 1551
    • Pinking sensors
    • Fault-finding table using the VAG 1551
    • Checking the injection system with the VAG 1598/18
    • Fault table for fault detector VAG 1598/18
  • 26. Exhaust system: 2.0 16 V engine
    • Exhaust system: 2.0 16 V Digifant engine. Exploded view
    • Final exhaust stage: Replacement
    • Indications for tightening exhaust pipe to inlet
  • 28. Ignition system: 2.0 16 V engine
    • Digifant 2.0 16 V ignition system: Exploded view
    • Ignition distributor: Exploded view
    • Safety measures regarding the Digifant injection and ignition system
    • Spark plug adjustment data
    • Ignition distributor rotor. Replacement
    • Ignition timing. Checking
    • Ignition timing adjustment checking
    • Checking the Hall pulse generator
    • Checking the ignition transformer
    • Checking the ignition transformer final stage
  • List of tools: 2.0 16 V engine
  • List of equipment: 2.0 16 V engine

Language: English
Format: PDF
Pages: 160

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