Volkswagen Fox 2004 Workshop Manual 3-Cyl injection engine

Workshop Manual FOX 2004. 3 – Cvl. inieci tion engine. Engine ID BMD CHF. Edition 12.20.

List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – tank, Fuel pump (pre-supply pump) G6
24 – Supply system – fuel injection
26 – Exhaust system
28 – Ignition system

CONTENTS

  • 00 – Technical data
  • 1 Technical Data
  • 1.1 Engine number
  • 1.2 Engine features
  • 10 – Cylinders, engine block, support, protector
  • 1 Engine – remove and install
  • 1.1 Removal – indications
  • 1.2 Additional notes and assembly works in vehicles with air c
  • 1.3 Installation
  • 1.4 Tightening torques
  • 13 – Crankshaft, pistons
  • 1 Engine – disassemble and assemble
  • 1.1 Part I – Operating Poly-V belt
  • 1.2 Part II – Operating the chain
  • 1.3 Poly-V belt – remove and install
  • 1.4 Control box – remove and install
  • 2 Engine block, seals
  • 2.1 Crankshaft seals
  • 2.2 Crankshaft seal (pulley side) – replace
  • 2.3 Crankshaft seal (flywheel side) – replace
  • 15 – Cylinder head, valve control mechanism
  • 1 Cylinder head
  • 1.1 Cylinder head – disassemble and assemble
  • 1.2 Cylinder head – remove and install
  • 1.3 Distribution times – check
  • 1.4 Roller chains – remove and install
  • 1.5 Distribution times – adjust
  • 1.6 Compression – check
  • 2 Camshaft mechanism – repair
  • 2.1 Camshaft mechanism – repair
  • 2.2 Camshaft – check axial clearance
  • 2.3 Valve seat – trim
  • 2.4 Valve guides – check
  • 2.5 Valve stem seal – replace
  • 17 – Lubrication system
  • 1 Lubrication system components – remove and install . . .
  • 1.1 Engine oil
  • 1.2 Oil crankcase – remove and install
  • 1.3 Oil pressure and Oil pressure switch F1 – check
  • 19 – Cooling system
  • 1 Cooling system components – remove and install
  • 1.1 Cooling system components on body side
  • 1.2 Cooling system components, engine side
  • 1.3 Cooling system hose connection diagram
  • 1.4 Cooling system – drain and replenish
  • 1.5 Radiator – remove and install
  • 1.6 Water pump – remove and install
  • 20 – Supply system – tank, Fuel pump (pre-supply pump) G6
  • 1 Fuel supply system components – remove and install
  • 1.1 Fuel supply system components – remove and install
  • 1.2 Safety measures in fuel supply works
  • 1.3 Cleaning rules
  • 1.4 Fuel pump (pre-supply pump) G6 – remove and install
  • 1.5 Fuel level sensor G – remove and install
  • 1.6 Fuel reservoir – remove and install
  • 1.7 Fuel shut off in case of accident
  • 1.8 Fuel pump (pre-supply pump) G6 – check
  • 1.9 Supply system – drain the air
  • 2 Activated charcoal filter system
  • 2.1 Operation
  • 2.2 Activated charcoal filter system components – repair
  • 2.3 Reservoir ventilation – check
  • 3 Engine power electronic adjustment (electronic accelerator)
  • 3.1 Operation
  • 3.2 Engine power electronic adjustment (electronic accelerator)
  • 24 – Supply system – fuel injection
  • 1 Injection system – repair
  • 1.1 Component location
  • 1.2 Fuel injection components – remove and install
  • 1.3 Intake manifold – remove and install
  • 1.4 Fuel distributor with injection valves – remove and install
  • 1.5 Air filter set – disassemble and assemble
  • 1.6 Air filter set – remove and install
  • 1.7 Safety measures
  • 1.8 Cleaning rules
  • 1.9 Technical data
  • 2 Check components
  • 2.1 Injection valves – check
  • 2.2 Residual pressure and fuel pressure regulator – check
  • 3 Engine control unit J623
  • 3.1 Engine control unit J623 – remove and install
  • 3.2 Check and erase the fault memory in the Engine control unit J623
  • 3.3 Functions and components – adapt
  • 26 – Exhaust system
  • 1 Exhaust system components – remove and install
  • 1.1 Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler .
  • 1.2 Rear muffler with supports
  • 28 – Ignition system
  • 1 Ignition system – repair
  • 1.1 Ignition system components – remove and install
  • 1.2 Ignition coils with final power stages – remove and install
  • 1.3 Safety measures
  • 1.4 Test data, Spark plugs

Language: English
Format: PDF
Pages: 116

Volkswagen Fox 2004 Workshop Manual 3-Cyl injection engine

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