Volkswagen Fox 2004 Workshop Manual 3-Cyl injection engine

Workshop Manual FOX 2004. 3 – Cvl. inieci tion engine. Engine ID BMD CHF. Edition 12.20.

List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Cylinders, engine block, support, protector
13 – Crankshaft, pistons
15 – Cylinder head, valve control mechanism
17 – Lubrication system
19 – Cooling system
20 – Supply system – tank, Fuel pump (pre-supply pump) G6
24 – Supply system – fuel injection
26 – Exhaust system
28 – Ignition system

CONTENTS

• 00 – Technical data
• 1 Technical Data
• 1.1 Engine number
• 1.2 Engine features
• 10 – Cylinders, engine block, support, protector
• 1 Engine – remove and install
• 1.1 Removal – indications
• 1.2 Additional notes and assembly works in vehicles with air c
• 1.3 Installation
• 1.4 Tightening torques
• 13 – Crankshaft, pistons
• 1 Engine – disassemble and assemble
• 1.1 Part I – Operating Poly-V belt
• 1.2 Part II – Operating the chain
• 1.3 Poly-V belt – remove and install
• 1.4 Control box – remove and install
• 2 Engine block, seals
• 2.1 Crankshaft seals
• 2.2 Crankshaft seal (pulley side) – replace
• 2.3 Crankshaft seal (flywheel side) – replace
• 15 – Cylinder head, valve control mechanism
• 1 Cylinder head
• 1.1 Cylinder head – disassemble and assemble
• 1.2 Cylinder head – remove and install
• 1.3 Distribution times – check
• 1.4 Roller chains – remove and install
• 1.5 Distribution times – adjust
• 1.6 Compression – check
• 2 Camshaft mechanism – repair
• 2.1 Camshaft mechanism – repair
• 2.2 Camshaft – check axial clearance
• 2.3 Valve seat – trim
• 2.4 Valve guides – check
• 2.5 Valve stem seal – replace
• 17 – Lubrication system
• 1 Lubrication system components – remove and install . . .
• 1.1 Engine oil
• 1.2 Oil crankcase – remove and install
• 1.3 Oil pressure and Oil pressure switch F1 – check
• 19 – Cooling system
• 1 Cooling system components – remove and install
• 1.1 Cooling system components on body side
• 1.2 Cooling system components, engine side
• 1.3 Cooling system hose connection diagram
• 1.4 Cooling system – drain and replenish
• 1.5 Radiator – remove and install
• 1.6 Water pump – remove and install
• 20 – Supply system – tank, Fuel pump (pre-supply pump) G6
• 1 Fuel supply system components – remove and install
• 1.1 Fuel supply system components – remove and install
• 1.2 Safety measures in fuel supply works
• 1.3 Cleaning rules
• 1.4 Fuel pump (pre-supply pump) G6 – remove and install
• 1.5 Fuel level sensor G – remove and install
• 1.6 Fuel reservoir – remove and install
• 1.7 Fuel shut off in case of accident
• 1.8 Fuel pump (pre-supply pump) G6 – check
• 1.9 Supply system – drain the air
• 2 Activated charcoal filter system
• 2.1 Operation
• 2.2 Activated charcoal filter system components – repair
• 2.3 Reservoir ventilation – check
• 3 Engine power electronic adjustment (electronic accelerator)
• 3.1 Operation
• 3.2 Engine power electronic adjustment (electronic accelerator)
• 24 – Supply system – fuel injection
• 1 Injection system – repair
• 1.1 Component location
• 1.2 Fuel injection components – remove and install
• 1.3 Intake manifold – remove and install
• 1.4 Fuel distributor with injection valves – remove and install
• 1.5 Air filter set – disassemble and assemble
• 1.6 Air filter set – remove and install
• 1.7 Safety measures
• 1.8 Cleaning rules
• 1.9 Technical data
• 2 Check components
• 2.1 Injection valves – check
• 2.2 Residual pressure and fuel pressure regulator – check
• 3 Engine control unit J623
• 3.1 Engine control unit J623 – remove and install
• 3.2 Check and erase the fault memory in the Engine control unit J623
• 3.3 Functions and components – adapt
• 26 – Exhaust system
• 1 Exhaust system components – remove and install
• 1.1 Exhaust manifold, catalyst and front exhaust pipe with intermediate muffler .
• 1.2 Rear muffler with supports
• 28 – Ignition system
• 1 Ignition system – repair
• 1.1 Ignition system components – remove and install
• 1.2 Ignition coils with final power stages – remove and install
• 1.3 Safety measures
• 1.4 Test data, Spark plugs

Language: English
Format: PDF
Pages: 116

Volkswagen Fox 2004 Workshop Manual 3-Cyl injection engine