Volkswagen Bora 2006 Service Manual Electrical Systems

Workshop Manual Jetta 2005 Bora 2006 Electrical System Edition 05.2005

Repair Group
27 – Starter, current supply, CC
90 – Instruments
92 – Windscreen wash/wipe system
94 – Lights, lamps, switches – outside
96 – Lights, lamps, switches – inside
97 – Wiring

CONTENTS

  • 27 – Starter, current supply, CC
  • 1 Battery
  • 1.1 Fundamentals for batteries
  • 1.2 Types of battery
  • 1.3 Warning notices and safety regulations
  • 1.4 Battery terminal connection
  • 2 Checking battery
  • 2.1 Procedure when checking the battery
  • 2.2 Visual check
  • 2.3 Checking battery with magic eye
  • 2.4 Checking low maintenance battery
  • 2.5 Check no load voltage of battery
  • 2.6 Battery tester with printer VAS 5097 A
  • 2.7 Evaluating test result
  • 3 Charging battery
  • 3.1 Battery charger VAS 5095 A
  • 3.2 Battery charger VAS 5900
  • 3.3 Totally discharged batteries
  • 4 Disconnecting and reconnecting batteries
  • 4.1 Disconnecting battery
  • 4.2 Connecting battery
  • 5 Removing and installing battery
  • 5.1 Models with a petrol engine
  • 5.2 Models with a diesel engine
  • 6 Torque settings: battery
  • 7 Starter
  • 7.1 Checking starter B
  • 7.2 Removing and installing starter, automatic gearbox
  • 7.3 Removing and installing starter, automated shift gearboxes
  • 7.4 Removing and installing starter, manual gearbox
  • 8 Torque settings: starter
  • 9 Alternator
  • 9.1 Fastening B+ wire to alternator
  • 9.2 Checking ribbed belt (poly V-belt)
  • 9.3 Check alternator C
  • 9.4 Alternator, 1.6 l injection engine
  • 9.5 Alternator, 1.6 l FSI engine
  • 9.6 Alternator, 2.0 l FSI engine
  • 9.7 Alternator, 2.0 l FSI turbo engine
  • 9.8 Alternator 2.5 l injection engine
  • 9.9 Alternator, 1.9 l TDI engine
  • 9.10 Alternator, 2,0 l TDI engine
  • 9.11 Removing and installing ribbed belt (poly V-belt) pulley on alternator
  • 9.12 Voltage regulator for alternator
  • 10 Torque settings: alternator
  • 10.1 General torque settings for all vehicles
  • 10.2 1.6 l injection engine and 2.0 l FSI engine
  • 10.3 2.0 l FSI turbo engine
  • 10.4 1.9 l and 2.0 l TDI engine
  • 10.5 2.5 l injection engine
  • 11 Cruise control system (CCS)
  • 11.1 Activating and deactivating cruise control system
  • 90 – Instruments, GCI
  • 1 Dash panel insert
  • 1.1 Renewing dash panel insert
  • 1.2 Removing and installing dash panel insert
  • 1.3 Description of reverse side of dash panel insert
  • 1.4 Warning lamp symbols in dash panel insert
  • 2 Service interval display
  • 2.1 Resetting service interval display
  • 92 – Windscreen wash/wipe system
  • 1 Windscreen wiper system
  • 1.1 Deactivating APP function of wiper motors
  • 1.2 Removing and installing the windscreen wiper system
  • 1.3 Removing and installing wiper arms
  • 1.4 Adjusting wiper blade park position
  • 1.5 Removing and installing aerodynamic wipers
  • 1.6 Removing and installing rain and light detector sensor G397
  • 2 Windscreen washer system
  • 2.1 Assembly overview of windscreen washer system
  • 2.2 Removing and installing reservoir for windscreen and headlight washer systems
  • 2.3 Removing and installing washer pump V5
  • 2.4 Removing and installing windscreen washer spray jets
  • 2.5 Adjusting front windscreen washer system spray jets
  • 3 Headlight washer system
  • 3.1 Assembly overview – headlight washer system
  • 3.2 Removing and installing headlight washer system pump V11
  • 3.3 Removing and installing pop-up spray jet cylinder
  • 3.4 Removing and installing spray jet assembly
  • 3.5 Adjusting headlight washer system jets
  • 3.6 Bleeding the headlight washer system
  • 4 Wash water line hose couplings
  • 4.1 Windscreen and rear window washer system
  • 4.2 Headlight washer system
  • 5 Hose repair
  • 5.1 General description
  • 5.2 Repairing smooth pipe
  • 5.3 Repairing corrugated pipe
  • 6 Torque settings: Windscreen wash/wipe system
  • 94 – Lights, lamps, switches – outside
  • 1 Headlight
  • 1.1 Assembly overview, Headlight
  • 1.2 Removing and installing headlights
  • 1.3 Adjusting headlight installation position
  • 1.4 Renewing headlight bulbs
  • 1.5 Servicing headlight securing lugs
  • 1.6 Adjusting headlights
  • 2 Main headlights with gas discharge bulbs
  • 2.1 Assembly overview – gas discharge headlights
  • 2.2 Removing and installing headlights
  • 2.3 Adjusting headlight installation position
  • 2.4 Renewing headlight bulbs
  • 2.5 Removing and installing headlight range control motor
  • 2.6 Removing and installing gas discharge light control unit
  • 2.7 Headlight range control unit J431
  • 2.8 Vehicle level sender
  • 2.9 Servicing headlight securing lugs
  • 2.10 Adjusting headlights
  • 3 Fog lights
  • 3.1 Assembly overview – fog light
  • 3.2 Removing and installing fog lights
  • 3.3 Removing and installing fog light bulb
  • 3.4 Adjusting fog lights
  • 4 Removing and installing side marker in front bumper
  • 4.1 Removing and installing front side marker
  • 5 Mirror turn signal bulb and entry light in exterior mirror
  • 5.1 Removing and installing turn signal bulb
  • 5.2 Removing and installing entry light in exterior mirror
  • 6 Tail lights
  • 6.1 Assembly overview – tail light in side panel
  • 6.2 Removing and installing tail light in side panel
  • 6.3 Removing and installing tail light bulb carrier in side panel
  • 6.4 Assembly overview – tail light in tailgate
  • 6.5 Removing and installing tail light in tailgate
  • 6.6 Removing and installing tail light bulb carrier in tailgate
  • 7 Number plate lights
  • 7.1 Removing and installing number plate light X
  • 8 Additional brake light
  • 8.1 Removing and installing high level brake light bulb M25
  • 9 Steering column switch
  • 9.1 Assembly overview – steering column switch
  • 9.2 Removing and installing steering column switch
  • 9.3 Steering column electronics control unit J527
  • 9.4 Steering angle sender G85
  • 10 Ignition switch and lock cylinder
  • 10.1 Removing and installing steering lock housing
  • 10.2 Removing and installing lock cylinder
  • 10.3 Removing and installing ignition switch
  • 11 Parking aid
  • 11.1 Assembly overview – parking aid
  • 11.2 Removing and installing parking aid control unit J446
  • 11.3 Removing and installing parking aid sensor
  • 11.4 Removing and installing rear parking aid warning buzzer H15
  • 11.5 Final control diagnosis
  • 12 Torque settings: lights, bulbs, switches – exterior
  • 12.1 Torque settings: headlight
  • 12.2 Torque settings: fog lights
  • 12.3 Torque settings – tail light in side panel
  • 12.4 Torque settings – tail light in tailgate
  • 12.5 Torque settings: vehicle level sender
  • 96 – Lights, lamps, switches – inside
  • 1 Lights and switches in engine compartment
  • 1.1 Removing and installing bonnet contact switch F266
  • 2 Lights and switches in dash panel
  • 2.1 Removing and installing light switch E1
  • 2.2 Removing and installing glove compartment light W6
  • 2.3 Removing and installing glove compartment light switch E26
  • 2.4 Removing and installing switches and instruments illumination regulator E20
  • 2.5 Removing and installing front passenger side airbag deactivated warning lamp K145
  • 2.6 Removing and installing hazard warning light switch E3
  • 2.7 Removing and installing left footwell light W9 and right footwell light W10
  • 2.8 Removing and installing key operated switch to deactivate front passenger side airbag E224
  • 3 Lights and switches in front doors
  • 3.1 Removing and installing window regulator switch in front passenger door E107
  • 3.2 Removing and installing switch module for driver side mirror adjustment
  • 3.3 Removing and installing driver side interior locking button for central locking system E308
  • 3.4 Components – front door locks
  • 3.5 Removing and installing switch module for driver side window lift
  • 3.6 Removing and installing remote release button for fuel filler flap and rear lid E463 and key operated switch to block release of rear lid remote E232
  • 4 Lights and switches in rear doors
  • 4.1 Components – front door locks
  • 4.2 Removing and installing rear left window regulator switch, in door E52 and rear right window
  • regulator switch, in door E54
  • 5 Lights and switches in luggage compartment
  • 5.1 Removing and installing luggage compartment light W3
  • 5.2 Removing and installing rear lid lock unit F256
  • 6 Lights and switches in roof trim
  • 6.1 Removing and installing front interior light and reading light (vehicles with no sliding sunroof)
  • 6.2 Removing and installing front interior light and reading light (vehicles with sliding sunroof)
  • 6.3 Rear interior and reading light (vehicles without ATAS)
  • 6.4 Rear interior and reading light (vehicles with ATAS)
  • 6.5 Removing and installing front passenger side illuminated vanity mirror W14 and driver sid illuminated vanity mirror W20
  • 6.6 Removing and installing garage door operating unit E284
  • 7 Lights and switches in centre console
  • 7.1 Removing and installing TCS and ESP button E256
  • 8 Horn
  • 8.1 Removing and installing treble tone horn H2 and bass tone horn H7
  • 8.2 Checking treble tone horn H2 and bass tone horn H7
  • 9 Immobilizer
  • 9.1 Immobilizer control unit J362
  • 9.2 Immobilizer reader coil D2
  • 9.3 Ignition key
  • 10 Anti-theft alarm system (ATAS)
  • 10.1 Activating and deactivating anti-theft alarm system
  • 10.2 Removing and installing anti-theft alarm ultrasonic sensor G209
  • 10.3 Removing and installing vehicle inclination sender G384
  • 10.4 Central locking and anti-theft alarm system aerial R47
  • 10.5 Alarm horn H12
  • 97 – Wiring
  • 1 Vehicle Diagnosis, Testing and Information Systems
  • 1.1 Connecting vehicle Diagnosis, Testing and Information System VAS 5051A
  • 2 Removing and installing fuse holder
  • 2.1 Removing and installing fuse holder on left of dash panel
  • 3 Removing and installing relay carrier
  • 3.1 Removing and installing relay carrier with safety cut-out on left of dash panel
  • 3.2 Removing and installing relay carrier on onboard supply control unit, on left of dash panel
  • 4 Electronics boxes
  • 4.1 Removing and installing electronics box on left in engine compartment
  • 5 Control units
  • 5.1 Onboard supply control unit J519
  • 5.2 Data bus diagnostic interface J533
  • 5.3 Central control unit for convenience system J393
  • 5.4 Trailer detector control unit J345
  • 6 Wiring harness and connector repairs
  • 6.1 Safety instructions
  • 6.2 General notes concerning repairs to vehicle electrical system
  • 6.3 Notes on repairs to wiring harness and connectors
  • 6.4 Supplementary notes on repair of CAN bus wiring
  • 6.5 Wiring harness repair set V.A.G 1978
  • 7 Renewal of aerial wiring
  • 7.1 General description
  • 7.2 Assembly overview – an aerial wire
  • 7.3 Installing a new aerial wire
  • 8 Torque settings: Cables
  • 8.1 Torque settings: Electronics box in left side of engine compartment
  • 8.2 Torque settings trailer detector control unit J345

Language: English
Format: PDF
Pages: 315

Volkswagen Bora 2006 Service Manual Electrical Systems

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