Volkswagen Bora 2006 Service Manual Electrical Systems
Workshop Manual Jetta 2005 Bora 2006 Electrical System Edition 05.2005
Repair Group
27 – Starter, current supply, CC
90 – Instruments
92 – Windscreen wash/wipe system
94 – Lights, lamps, switches – outside
96 – Lights, lamps, switches – inside
97 – Wiring
CONTENTS
- 27 – Starter, current supply, CC
- 1 Battery
- 1.1 Fundamentals for batteries
- 1.2 Types of battery
- 1.3 Warning notices and safety regulations
- 1.4 Battery terminal connection
- 2 Checking battery
- 2.1 Procedure when checking the battery
- 2.2 Visual check
- 2.3 Checking battery with magic eye
- 2.4 Checking low maintenance battery
- 2.5 Check no load voltage of battery
- 2.6 Battery tester with printer VAS 5097 A
- 2.7 Evaluating test result
- 3 Charging battery
- 3.1 Battery charger VAS 5095 A
- 3.2 Battery charger VAS 5900
- 3.3 Totally discharged batteries
- 4 Disconnecting and reconnecting batteries
- 4.1 Disconnecting battery
- 4.2 Connecting battery
- 5 Removing and installing battery
- 5.1 Models with a petrol engine
- 5.2 Models with a diesel engine
- 6 Torque settings: battery
- 7 Starter
- 7.1 Checking starter B
- 7.2 Removing and installing starter, automatic gearbox
- 7.3 Removing and installing starter, automated shift gearboxes
- 7.4 Removing and installing starter, manual gearbox
- 8 Torque settings: starter
- 9 Alternator
- 9.1 Fastening B+ wire to alternator
- 9.2 Checking ribbed belt (poly V-belt)
- 9.3 Check alternator C
- 9.4 Alternator, 1.6 l injection engine
- 9.5 Alternator, 1.6 l FSI engine
- 9.6 Alternator, 2.0 l FSI engine
- 9.7 Alternator, 2.0 l FSI turbo engine
- 9.8 Alternator 2.5 l injection engine
- 9.9 Alternator, 1.9 l TDI engine
- 9.10 Alternator, 2,0 l TDI engine
- 9.11 Removing and installing ribbed belt (poly V-belt) pulley on alternator
- 9.12 Voltage regulator for alternator
- 10 Torque settings: alternator
- 10.1 General torque settings for all vehicles
- 10.2 1.6 l injection engine and 2.0 l FSI engine
- 10.3 2.0 l FSI turbo engine
- 10.4 1.9 l and 2.0 l TDI engine
- 10.5 2.5 l injection engine
- 11 Cruise control system (CCS)
- 11.1 Activating and deactivating cruise control system
- 90 – Instruments, GCI
- 1 Dash panel insert
- 1.1 Renewing dash panel insert
- 1.2 Removing and installing dash panel insert
- 1.3 Description of reverse side of dash panel insert
- 1.4 Warning lamp symbols in dash panel insert
- 2 Service interval display
- 2.1 Resetting service interval display
- 92 – Windscreen wash/wipe system
- 1 Windscreen wiper system
- 1.1 Deactivating APP function of wiper motors
- 1.2 Removing and installing the windscreen wiper system
- 1.3 Removing and installing wiper arms
- 1.4 Adjusting wiper blade park position
- 1.5 Removing and installing aerodynamic wipers
- 1.6 Removing and installing rain and light detector sensor G397
- 2 Windscreen washer system
- 2.1 Assembly overview of windscreen washer system
- 2.2 Removing and installing reservoir for windscreen and headlight washer systems
- 2.3 Removing and installing washer pump V5
- 2.4 Removing and installing windscreen washer spray jets
- 2.5 Adjusting front windscreen washer system spray jets
- 3 Headlight washer system
- 3.1 Assembly overview – headlight washer system
- 3.2 Removing and installing headlight washer system pump V11
- 3.3 Removing and installing pop-up spray jet cylinder
- 3.4 Removing and installing spray jet assembly
- 3.5 Adjusting headlight washer system jets
- 3.6 Bleeding the headlight washer system
- 4 Wash water line hose couplings
- 4.1 Windscreen and rear window washer system
- 4.2 Headlight washer system
- 5 Hose repair
- 5.1 General description
- 5.2 Repairing smooth pipe
- 5.3 Repairing corrugated pipe
- 6 Torque settings: Windscreen wash/wipe system
- 94 – Lights, lamps, switches – outside
- 1 Headlight
- 1.1 Assembly overview, Headlight
- 1.2 Removing and installing headlights
- 1.3 Adjusting headlight installation position
- 1.4 Renewing headlight bulbs
- 1.5 Servicing headlight securing lugs
- 1.6 Adjusting headlights
- 2 Main headlights with gas discharge bulbs
- 2.1 Assembly overview – gas discharge headlights
- 2.2 Removing and installing headlights
- 2.3 Adjusting headlight installation position
- 2.4 Renewing headlight bulbs
- 2.5 Removing and installing headlight range control motor
- 2.6 Removing and installing gas discharge light control unit
- 2.7 Headlight range control unit J431
- 2.8 Vehicle level sender
- 2.9 Servicing headlight securing lugs
- 2.10 Adjusting headlights
- 3 Fog lights
- 3.1 Assembly overview – fog light
- 3.2 Removing and installing fog lights
- 3.3 Removing and installing fog light bulb
- 3.4 Adjusting fog lights
- 4 Removing and installing side marker in front bumper
- 4.1 Removing and installing front side marker
- 5 Mirror turn signal bulb and entry light in exterior mirror
- 5.1 Removing and installing turn signal bulb
- 5.2 Removing and installing entry light in exterior mirror
- 6 Tail lights
- 6.1 Assembly overview – tail light in side panel
- 6.2 Removing and installing tail light in side panel
- 6.3 Removing and installing tail light bulb carrier in side panel
- 6.4 Assembly overview – tail light in tailgate
- 6.5 Removing and installing tail light in tailgate
- 6.6 Removing and installing tail light bulb carrier in tailgate
- 7 Number plate lights
- 7.1 Removing and installing number plate light X
- 8 Additional brake light
- 8.1 Removing and installing high level brake light bulb M25
- 9 Steering column switch
- 9.1 Assembly overview – steering column switch
- 9.2 Removing and installing steering column switch
- 9.3 Steering column electronics control unit J527
- 9.4 Steering angle sender G85
- 10 Ignition switch and lock cylinder
- 10.1 Removing and installing steering lock housing
- 10.2 Removing and installing lock cylinder
- 10.3 Removing and installing ignition switch
- 11 Parking aid
- 11.1 Assembly overview – parking aid
- 11.2 Removing and installing parking aid control unit J446
- 11.3 Removing and installing parking aid sensor
- 11.4 Removing and installing rear parking aid warning buzzer H15
- 11.5 Final control diagnosis
- 12 Torque settings: lights, bulbs, switches – exterior
- 12.1 Torque settings: headlight
- 12.2 Torque settings: fog lights
- 12.3 Torque settings – tail light in side panel
- 12.4 Torque settings – tail light in tailgate
- 12.5 Torque settings: vehicle level sender
- 96 – Lights, lamps, switches – inside
- 1 Lights and switches in engine compartment
- 1.1 Removing and installing bonnet contact switch F266
- 2 Lights and switches in dash panel
- 2.1 Removing and installing light switch E1
- 2.2 Removing and installing glove compartment light W6
- 2.3 Removing and installing glove compartment light switch E26
- 2.4 Removing and installing switches and instruments illumination regulator E20
- 2.5 Removing and installing front passenger side airbag deactivated warning lamp K145
- 2.6 Removing and installing hazard warning light switch E3
- 2.7 Removing and installing left footwell light W9 and right footwell light W10
- 2.8 Removing and installing key operated switch to deactivate front passenger side airbag E224
- 3 Lights and switches in front doors
- 3.1 Removing and installing window regulator switch in front passenger door E107
- 3.2 Removing and installing switch module for driver side mirror adjustment
- 3.3 Removing and installing driver side interior locking button for central locking system E308
- 3.4 Components – front door locks
- 3.5 Removing and installing switch module for driver side window lift
- 3.6 Removing and installing remote release button for fuel filler flap and rear lid E463 and key operated switch to block release of rear lid remote E232
- 4 Lights and switches in rear doors
- 4.1 Components – front door locks
- 4.2 Removing and installing rear left window regulator switch, in door E52 and rear right window
- regulator switch, in door E54
- 5 Lights and switches in luggage compartment
- 5.1 Removing and installing luggage compartment light W3
- 5.2 Removing and installing rear lid lock unit F256
- 6 Lights and switches in roof trim
- 6.1 Removing and installing front interior light and reading light (vehicles with no sliding sunroof)
- 6.2 Removing and installing front interior light and reading light (vehicles with sliding sunroof)
- 6.3 Rear interior and reading light (vehicles without ATAS)
- 6.4 Rear interior and reading light (vehicles with ATAS)
- 6.5 Removing and installing front passenger side illuminated vanity mirror W14 and driver sid illuminated vanity mirror W20
- 6.6 Removing and installing garage door operating unit E284
- 7 Lights and switches in centre console
- 7.1 Removing and installing TCS and ESP button E256
- 8 Horn
- 8.1 Removing and installing treble tone horn H2 and bass tone horn H7
- 8.2 Checking treble tone horn H2 and bass tone horn H7
- 9 Immobilizer
- 9.1 Immobilizer control unit J362
- 9.2 Immobilizer reader coil D2
- 9.3 Ignition key
- 10 Anti-theft alarm system (ATAS)
- 10.1 Activating and deactivating anti-theft alarm system
- 10.2 Removing and installing anti-theft alarm ultrasonic sensor G209
- 10.3 Removing and installing vehicle inclination sender G384
- 10.4 Central locking and anti-theft alarm system aerial R47
- 10.5 Alarm horn H12
- 97 – Wiring
- 1 Vehicle Diagnosis, Testing and Information Systems
- 1.1 Connecting vehicle Diagnosis, Testing and Information System VAS 5051A
- 2 Removing and installing fuse holder
- 2.1 Removing and installing fuse holder on left of dash panel
- 3 Removing and installing relay carrier
- 3.1 Removing and installing relay carrier with safety cut-out on left of dash panel
- 3.2 Removing and installing relay carrier on onboard supply control unit, on left of dash panel
- 4 Electronics boxes
- 4.1 Removing and installing electronics box on left in engine compartment
- 5 Control units
- 5.1 Onboard supply control unit J519
- 5.2 Data bus diagnostic interface J533
- 5.3 Central control unit for convenience system J393
- 5.4 Trailer detector control unit J345
- 6 Wiring harness and connector repairs
- 6.1 Safety instructions
- 6.2 General notes concerning repairs to vehicle electrical system
- 6.3 Notes on repairs to wiring harness and connectors
- 6.4 Supplementary notes on repair of CAN bus wiring
- 6.5 Wiring harness repair set V.A.G 1978
- 7 Renewal of aerial wiring
- 7.1 General description
- 7.2 Assembly overview – an aerial wire
- 7.3 Installing a new aerial wire
- 8 Torque settings: Cables
- 8.1 Torque settings: Electronics box in left side of engine compartment
- 8.2 Torque settings trailer detector control unit J345
Language: English
Format: PDF
Pages: 315
Volkswagen Bora 2006 Service Manual Electrical Systems