Volkswagen Bora 2006 Service Manual Electrical Systems

Workshop Manual Jetta 2005 Bora 2006 Electrical System Edition 05.2005

Repair Group
27 – Starter, current supply, CC
90 – Instruments
92 – Windscreen wash/wipe system
94 – Lights, lamps, switches – outside
96 – Lights, lamps, switches – inside
97 – Wiring

27 – Starter, current supply, CC
1 Battery
1.1 Fundamentals for batteries
1.2 Types of battery
1.3 Warning notices and safety regulations
1.4 Battery terminal connection
2 Checking battery
2.1 Procedure when checking the battery
2.2 Visual check
2.3 Checking battery with magic eye
2.4 Checking low maintenance battery
2.5 Check no load voltage of battery
2.6 Battery tester with printer VAS 5097 A
2.7 Evaluating test result
3 Charging battery
3.1 Battery charger VAS 5095 A
3.2 Battery charger VAS 5900
3.3 Totally discharged batteries
4 Disconnecting and reconnecting batteries
4.1 Disconnecting battery
4.2 Connecting battery
5 Removing and installing battery
5.1 Models with a petrol engine
5.2 Models with a diesel engine
6 Torque settings: battery
7 Starter
7.1 Checking starter B
7.2 Removing and installing starter, automatic gearbox
7.3 Removing and installing starter, automated shift gearboxes
7.4 Removing and installing starter, manual gearbox
8 Torque settings: starter
9 Alternator
9.1 Fastening B+ wire to alternator
9.2 Checking ribbed belt (poly V-belt)
9.3 Check alternator C
9.4 Alternator, 1.6 l injection engine
9.5 Alternator, 1.6 l FSI engine
9.6 Alternator, 2.0 l FSI engine
9.7 Alternator, 2.0 l FSI turbo engine
9.8 Alternator 2.5 l injection engine
9.9 Alternator, 1.9 l TDI engine
9.10 Alternator, 2,0 l TDI engine
9.11 Removing and installing ribbed belt (poly V-belt) pulley on alternator
9.12 Voltage regulator for alternator
10 Torque settings: alternator
10.1 General torque settings for all vehicles
10.2 1.6 l injection engine and 2.0 l FSI engine
10.3 2.0 l FSI turbo engine
10.4 1.9 l and 2.0 l TDI engine
10.5 2.5 l injection engine
11 Cruise control system (CCS)
11.1 Activating and deactivating cruise control system
90 – Instruments, GCI
1 Dash panel insert
1.1 Renewing dash panel insert
1.2 Removing and installing dash panel insert
1.3 Description of reverse side of dash panel insert
1.4 Warning lamp symbols in dash panel insert
2 Service interval display
2.1 Resetting service interval display
92 – Windscreen wash/wipe system
1 Windscreen wiper system
1.1 Deactivating APP function of wiper motors
1.2 Removing and installing the windscreen wiper system
1.3 Removing and installing wiper arms
1.4 Adjusting wiper blade park position
1.5 Removing and installing aerodynamic wipers
1.6 Removing and installing rain and light detector sensor G397
2 Windscreen washer system
2.1 Assembly overview of windscreen washer system
2.2 Removing and installing reservoir for windscreen and headlight washer systems
2.3 Removing and installing washer pump V5
2.4 Removing and installing windscreen washer spray jets
2.5 Adjusting front windscreen washer system spray jets
3 Headlight washer system
3.1 Assembly overview – headlight washer system
3.2 Removing and installing headlight washer system pump V11
3.3 Removing and installing pop-up spray jet cylinder
3.4 Removing and installing spray jet assembly
3.5 Adjusting headlight washer system jets
3.6 Bleeding the headlight washer system
4 Wash water line hose couplings
4.1 Windscreen and rear window washer system
4.2 Headlight washer system
5 Hose repair
5.1 General description
5.2 Repairing smooth pipe
5.3 Repairing corrugated pipe
6 Torque settings: Windscreen wash/wipe system
94 – Lights, lamps, switches – outside
1 Headlight
1.1 Assembly overview, Headlight
1.2 Removing and installing headlights
1.3 Adjusting headlight installation position
1.4 Renewing headlight bulbs
1.5 Servicing headlight securing lugs
1.6 Adjusting headlights
2 Main headlights with gas discharge bulbs
2.1 Assembly overview – gas discharge headlights
2.2 Removing and installing headlights
2.3 Adjusting headlight installation position
2.4 Renewing headlight bulbs
2.5 Removing and installing headlight range control motor
2.6 Removing and installing gas discharge light control unit
2.7 Headlight range control unit J431
2.8 Vehicle level sender
2.9 Servicing headlight securing lugs
2.10 Adjusting headlights
3 Fog lights
3.1 Assembly overview – fog light
3.2 Removing and installing fog lights
3.3 Removing and installing fog light bulb
3.4 Adjusting fog lights
4 Removing and installing side marker in front bumper
4.1 Removing and installing front side marker
5 Mirror turn signal bulb and entry light in exterior mirror
5.1 Removing and installing turn signal bulb
5.2 Removing and installing entry light in exterior mirror
6 Tail lights
6.1 Assembly overview – tail light in side panel
6.2 Removing and installing tail light in side panel
6.3 Removing and installing tail light bulb carrier in side panel
6.4 Assembly overview – tail light in tailgate
6.5 Removing and installing tail light in tailgate
6.6 Removing and installing tail light bulb carrier in tailgate
7 Number plate lights
7.1 Removing and installing number plate light X
8 Additional brake light
8.1 Removing and installing high level brake light bulb M25
9 Steering column switch
9.1 Assembly overview – steering column switch
9.2 Removing and installing steering column switch
9.3 Steering column electronics control unit J527
9.4 Steering angle sender G85
10 Ignition switch and lock cylinder
10.1 Removing and installing steering lock housing
10.2 Removing and installing lock cylinder
10.3 Removing and installing ignition switch
11 Parking aid
11.1 Assembly overview – parking aid
11.2 Removing and installing parking aid control unit J446
11.3 Removing and installing parking aid sensor
11.4 Removing and installing rear parking aid warning buzzer H15
11.5 Final control diagnosis
12 Torque settings: lights, bulbs, switches – exterior
12.1 Torque settings: headlight
12.2 Torque settings: fog lights
12.3 Torque settings – tail light in side panel
12.4 Torque settings – tail light in tailgate
12.5 Torque settings: vehicle level sender
96 – Lights, lamps, switches – inside
1 Lights and switches in engine compartment
1.1 Removing and installing bonnet contact switch F266
2 Lights and switches in dash panel
2.1 Removing and installing light switch E1
2.2 Removing and installing glove compartment light W6
2.3 Removing and installing glove compartment light switch E26
2.4 Removing and installing switches and instruments illumination regulator E20
2.5 Removing and installing front passenger side airbag deactivated warning lamp K145
2.6 Removing and installing hazard warning light switch E3
2.7 Removing and installing left footwell light W9 and right footwell light W10
2.8 Removing and installing key operated switch to deactivate front passenger side airbag E224
3 Lights and switches in front doors
3.1 Removing and installing window regulator switch in front passenger door E107
3.2 Removing and installing switch module for driver side mirror adjustment
3.3 Removing and installing driver side interior locking button for central locking system E308
3.4 Components – front door locks
3.5 Removing and installing switch module for driver side window lift
3.6 Removing and installing remote release button for fuel filler flap and rear lid E463 and key operated switch to block release of rear lid remote E232
4 Lights and switches in rear doors
4.1 Components – front door locks
4.2 Removing and installing rear left window regulator switch, in door E52 and rear right window
regulator switch, in door E54
5 Lights and switches in luggage compartment
5.1 Removing and installing luggage compartment light W3
5.2 Removing and installing rear lid lock unit F256
6 Lights and switches in roof trim
6.1 Removing and installing front interior light and reading light (vehicles with no sliding sunroof)
6.2 Removing and installing front interior light and reading light (vehicles with sliding sunroof)
6.3 Rear interior and reading light (vehicles without ATAS)
6.4 Rear interior and reading light (vehicles with ATAS)
6.5 Removing and installing front passenger side illuminated vanity mirror W14 and driver sid illuminated vanity mirror W20
6.6 Removing and installing garage door operating unit E284
7 Lights and switches in centre console
7.1 Removing and installing TCS and ESP button E256
8 Horn
8.1 Removing and installing treble tone horn H2 and bass tone horn H7
8.2 Checking treble tone horn H2 and bass tone horn H7
9 Immobilizer
9.1 Immobilizer control unit J362
9.2 Immobilizer reader coil D2
9.3 Ignition key
10 Anti-theft alarm system (ATAS)
10.1 Activating and deactivating anti-theft alarm system
10.2 Removing and installing anti-theft alarm ultrasonic sensor G209
10.3 Removing and installing vehicle inclination sender G384
10.4 Central locking and anti-theft alarm system aerial R47
10.5 Alarm horn H12
97 – Wiring
1 Vehicle Diagnosis, Testing and Information Systems
1.1 Connecting vehicle Diagnosis, Testing and Information System VAS 5051A
2 Removing and installing fuse holder
2.1 Removing and installing fuse holder on left of dash panel
3 Removing and installing relay carrier
3.1 Removing and installing relay carrier with safety cut-out on left of dash panel
3.2 Removing and installing relay carrier on onboard supply control unit, on left of dash panel
4 Electronics boxes
4.1 Removing and installing electronics box on left in engine compartment
5 Control units
5.1 Onboard supply control unit J519
5.2 Data bus diagnostic interface J533
5.3 Central control unit for convenience system J393
5.4 Trailer detector control unit J345
6 Wiring harness and connector repairs
6.1 Safety instructions
6.2 General notes concerning repairs to vehicle electrical system
6.3 Notes on repairs to wiring harness and connectors
6.4 Supplementary notes on repair of CAN bus wiring
6.5 Wiring harness repair set V.A.G 1978
7 Renewal of aerial wiring
7.1 General description
7.2 Assembly overview – an aerial wire
7.3 Installing a new aerial wire
8 Torque settings: Cables
8.1 Torque settings: Electronics box in left side of engine compartment
8.2 Torque settings trailer detector control unit J345

Language: English
Format: PDF
Pages: 315

Volkswagen Bora 2006 Service Manual Electrical Systems

CONTENTS