Volkswagen Amarok Workshop Manual Electrical System

Workshop Manual Amarok 2011. Electrical system. Edition 01.2011.

Repair Group
27 – Starter, current supply, CCS
90 – Gauges, instruments
92 – Windscreen wash/wipe system
94 – Lights, bulbs, switches – exterior
96 – Lights, bulbs, switches – interior
97 – Wiring

Technical information should always be available to the careful and constant adherence to the instructions is essentia safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

CONTENTS

  • 27 – Starter, current supply, CCS
  • 1 Battery
  • 1.1 Fundamentals for batteries
  • 1.2 Types of batteries
  • 1.3 Warning notices and safety regulations
  • 1.4 Battery terminal connection
  • 2 Checking battery
  • 2.1 Checking the various types of batteries
  • 2.2 Visual check
  • 2.3 Checking colour indicator in battery cover
  • 2.4 Absorbent glass mat battery
  • 2.5 Battery tester with printer VAS 5097 A
  • 2.6 Evaluating test result of battery load test
  • 2.7 Battery tester with printer VAS 6161
  • 2.8 Current draw test
  • 3 Charging battery
  • 3.1 Battery charger VAS 5095 A
  • 3.2 Battery charger VAS 5900
  • 3.3 Battery charger VAS 5903 k
  • 3.4 Battery charger VAS 5906
  • 3.5 Solar panel VAS 6102A
  • 3.6 Totally discharged batteries
  • 4 Disconnecting and reconnecting battery
  • 4.1 Disconnecting and reconnecting battery
  • 4.2 Steps after connecting battery
  • 5 Removing and installing battery
  • 5.1 Removing and installing battery
  • 5.2 Specified torques: battery
  • 6 f Starter
  • 6.1 Checking starter
  • 6.2 s Removing and installing starter, 4-cylinder diesel engine with manual gearbox
  • 6.3 S Removing and installing starter, 4-cylinder TFSI petrol engine with manual gearbox
  • 6.4 o-Specified torques: starter
  • 7 Alternator
  • 7.1 Checking alternator
  • 7.2 Removing and installing alternator, 4-cylinder diesel engine with manual gearbox .
  • 7.3 Removing and installing alternator, 4-cylinder TSI petrol engine
  • 7.4 Specified torques: alternator
  • 8 Repairing alternator
  • 8.1 Securing B+ cable on alternator
  • 8.2 Checking poly V-belt
  • 8.3 Removing and installing voltage regulator
  • 8.4 Checking alternator carbon brushes .
  • 8.5 Removing and installing pulley on alternator
  • 9 Cruise control system (CCS)
  • 9.1 Activating and deactivating cruise control system (CCS)
  • 9.2 CCS switch
  • 90 – Gauges, instruments
  • 1 Dash panel insert
  • 1.1 Renewing dash panel insert
  • 1.2 Removing and installing dash panel insert
  • 1.3 Adjusting functions on dash panel insert
  • 2 Service interval display
  • 2.1 Resetting service interval display
  • 92 – Windscreen wash/wipe system
  • 1 Windscreen wiper system
  • 1.1 Removing and installing wiper blades
  • 1.2 Removing wiper arms
  • 1.3 Removing wiper frame with linkage and wiper motor
  • 1.4 Removing and installing windscreen wiper motor
  • 1.5 Adjusting wiper blade park position
  • 2 Windscreen washer system
  • 2.1 Assembly overview – windscreen washer system
  • 2.2 Removing and installing filler pipe for windscreen washer reservoir
  • 2.3 Removing and installing windscreen washer reservoir
  • 2.4 Removing and installing windscreen wash pump
  • 2.5 Removing and installing windscreen washer system spray jets
  • 2.6 Checking spray jets for windscreen washer system
  • 2.7 Adjusting windscreen washer system spray jets
  • 2.8 Washer fluid line hose couplings
  • 2.9 Hose repairk
  • 94 – Lights, bulbs, switches – exterior
  • 1 Headlight with H1 bulb
  • 1.1 Assembly overview – headlight
  • 1.2 Removing and installing headlight
  • 1.3 Renewing headlight bulbs
  • 1.4 Headlight conversion for left-hand/right-hand traffic
  • 1.5 Adjusting headlights
  • 2 Headlight with H15 bulb and daytime running light
  • 2.1 Assembly overview – headlight
  • 2.2 Removing headlight
  • 2.3 Renewing headlight bulbs
  • 2.4 Adjusting headlights
  • 2.5 Headlight conversion for left-hand/right-hand traffic |
  • 3 Fog lights
  • 3.1 Removing and installing fog light
  • § 3.2 Removing and installing fog light bulb
  • 3.3 Adjusting fog lights
  • 4 Side turn signals
  • 4.1 Removing and installing turn signal repeater
  • 4.2 Removing side turn signal bulb
  • 5 Tail lights
  • 5.1 Assembly overview – tail light
  • 5.2 Removing and installing tail ‘light
  • 5.3 Renewing bulbs in tail light
  • 6 Number plate light
  • 6.1 Removing number plate light
  • 6.2 Renewing bulb of number plate light
  • 7 Additional brake light bulb
  • 7.1 Removing and installing additional brake light bulb
  • 8 Load area illumination bulb
  • 8.1 Removing and installing load area illumination bulb
  • 8.2 Renewing load area illumination bulb
  • 9 Steering column switch
  • 9.1 Removing and installing steering column switch
  • 9.2 Removing and installing airbag coil connector and return ring with slip ring
  • 10 Lock cylinder
  • 10.1 Removing and installing lock cylinder
  • 11 Ignition/starter switch
  • 11.1 Removing and installing ignition/starter switch
  • 12 Steering lock housing
  • 12.1 Removing and installing steering lock housing
  • 13 12 V socket
  • 13.1 Removing and installing 12 V socket on load area
  • 96 – Lights, bulbs, switches – interior
  • 1 Switch in dash panel
  • 1.1 Removing and installing light switch
  • 1.2 Removing and installing headlight range control regulator with switches and instruments illumination regulator
  • 1.3 Removing and installing switches in centre of dash panel at top
  • 1.4 Removing and installing switches in centre of dash panel at bottom
  • 2 Switches in the doors
  • 2.1 Removing and installing window regulator switches in driver door
  • 2.2 Removing and installing electric window switches in front passenger and rear doors . .
  • 2.3 Removing and installing mirror adjuster switch
  • 2.4 Removing and installing driver side interior locking button for central locking system . .
  • 3 Lights and switches in roof trim
  • 3.1 Removing and installing front interior light
  • 3.2 Removing and installing centre interior light
  • 4 Cigarette lighter and 12 V sockets
  • 4.1 Removing and installing 12 V socket in centre dash panel
  • 4.2 Removing and installing 12 V socket or cigarette lighter in centre dash panel at bottom .
  • 5 Horn or dual tone horn
  • 5.1 Removing and installing horn or dual tone horn
  • 6 Anti-theft alarm (ATA)
  • 6.1 General notes
  • 6.2 Functional description of the anti-theft alarm system
  • 6.3 Assembly overview – anti-theft alarm system
  • 6.4 Removing and installing alarm horn
  • 6.5 Adaptations of anti-theft alarm
  • 97 – Wiring
  • 1 Vehicle diagnosis, testing and information systems
  • 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051
  • 2 Fuse holder, relay carrier and electronics boxes
  • 2.1 Overview of fuse holders and relay carriers
  • 2.2 Removing and installing relay carrier
  • 2.3 Removing and installing fuse holder
  • 3 Control units
  • 3.1 Removing and installing’ onboard supply control unit
  • 4 Wiring harness and connector repairs
  • 4.1 Wiring harness repair set
  • 4.2 Tool descriptions
  • 4.3 General notes concerning repairs to vehicle electrical system
  • 4.4 Repairs to wiring harnesses
  • 4.5 Repairing connector housings and connectors
  • 4.6 Releasing and dismantling connector housings
  • 5 Contact surface cleaning set VAS 6410
  • 5.1 Using contact surface cleaning set VAS 6410
  • 6 Renewing Lambda probe
  • 6.1 Renewing LSF lambda probe (4-pin)
  • 6.2 Renewing LSU Lambda probe (6-pin)
  • 6.3 Types of protective tube on uniform Lambda probes
  • 7 Renewal of aerial wiring
  • 7.1 General description
  • 7.2 Assembly overview – aerial wire
  • 7.3 Installing a new aerial wire

Language: English
Format: PDF
Pages: 227

Volkswagen Amarok Workshop Manual Electrical System

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