Volkswagen 7-speed Dual Clutch Gearbox 0AM Workshop Manual (Edition 07.2010 – MEX5R008520)

Volkswagen 7-speed Dual Clutch Gearbox 0AM Workshop Manual (Edition 07.2010 – MEX5R008520) PDF free online. The 7-speed Dual Clutch Gearbox 0AM is installed in the: Golf Variant 2007-, Golf Variant 2010-, Jetta 2005-, Jetta 2011-

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

Repair Group

CONTENTS

  • Technical data
    • Gearbox identification
    • Code, engine allocation
    • Capacities
    • General repair notes
    • Tools
    • Gearbox
    • Oil
    • Working with vehicle diagnostic testers
  • Clutch
    • Removing and installing the dual clutch
    • Removing dual clutch
    • Adjusting position of engagement bearings “K 1 and K 2”
    • Installing dual clutch
  • Controls, housing
    • Renewing gear oil
    • Selector mechanism
    • Overview – selector mechanism in vehicles up to 02.2009
    • Removing and installing selector lever cable – vehicles up to 02.2009
    • Overview of selector mechanism – vehicles from 03.2009 onwards
    • Removing and installing selector mechanism with selector lever and selector lever cable – vehicles from 03.2009 onwards
    • Checking selector lever cable
    • Adjusting selector lever cable
    • Emergency release of selector lever
    • Removing and installing selector lever handle
    • Checking selector mechanism
    • Mechatronic unit for dual clutch gearbox J743
    • Safety note on mechatronic unit for dual clutch gearbox J743
    • Overview – mechatronic unit
    • Removing mechatronic unit for dual clutch gearbox J743 with gearbox installed
    • Moving mechatronic unit for dual clutch gearbox J743 into “removal position” by hand
    • Installing mechatronic unit for dual clutch gearbox J743
    • View of selector forks with mechatronic unit removed
    • Removing and installing gearbox
    • Information about gearboxes with different output shafts
    • Removing gearbox, vehicles with 1.4 l/90 kW TFSI engine and 1.4L/118 kW TSI engine
    • Removing gearbox, vehicles with 1.6 l/75 kW MPI engine
    • Removing gearbox – vehicles with 1.9 l/77 kW TDI PD engine
    • Removing gearbox – vehicles with 1.6 l/77 kW TDI CR engine
    • Installing gearbox
    • Torque settings “Gearbox to engine” and notes on assembly mounting
    • Transporting gearbox and securing to assembly stand
  • Gears, shafts
    • Currently, no repairs can be made to gears and shafts
  • Final drive – front differential
    • Oil seals
    • Renewing oil seal for right stub shaft
    • Renewing oil seal for left stub shaft
    • Renewing seal for right flange shaft
    • Renewing oil seal for left flange shaft

Language: English
Format: PDF
Pages: 127

Volkswagen 7-speed Dual Clutch Gearbox 0AM Workshop Manual (Edition 07.2010 – MEX5R008520) PDF free online

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