Volkswagen 6-speed Manual Gearbox 0AG Workshop Manual (Edition 08.2007 – MEX5R007720)
Volkswagen 6-speed Manual Gearbox 0AG Workshop Manual (Edition 08.2007 – MEX5R007720) PDF. The 6-speed manual gearbox 0AG is installed in the: Jetta 2006-, Golf Variant 2008-
in conjunction with a 4-cylinder engine.
Repair Group
CONTENTS
- Technical data
- Gearbox identification
- Location on gearbox
- Identification codes, assembly allocation, capacities
- Overview – power transmission
- Calculating overall gear ratio “i”
- General repair notes
- Components
- Clutch
- Fault finding, power transmission
- Repairing clutch mechanism
- Overview
- Assembly overview – pedal cluster
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch position sender G476
- Assembly overview – hydraulic system
- Removing and installing slave cylinder
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch
- Controls, housing
- Fault finding, power transmission
- Repairing selector mechanism
- Installation position of selector mechanism
- Removing and installing selector lever knob and cover
- Removing and installing gaiter with selector lever knob and noise insulation
- Repairing selector lever and selector lever housing (through 10.06)
- Repairing selector lever and selector lever housing (from 11.06)
- Assembly overview – removing and installing selector cables
- Plastic relay lever
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Removing and installing gearbox
- Removing gearbox
- Installing gearbox
- Torque settings
- Checking gear oil
- Dismantling and assembling gearbox
- Overview – gearbox
- Assembly overview
- Assembly overview – removing and installing cover for gearbox housing and 5th and 6th gear
- Assembly overview – removing and installing clutch housing
- Assembly overview – removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selector forks
- Dismantling and assembling procedure
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Repairing selector unit
- Dismantling and assembling selector forks
- Gears, shafts
- Input shaft
- Dismantling and assembling input shaft
- Output shaft
- Dismantling and assembling output shaft
- Final drive – differential
- Renewing flange shaft oil seals with gearbox installed
- Renewing oil seal for left flange shaft
- Renewing seal for right flange shaft
- Differential
- Dismantling and assembling differential
- Adjusting differential
Language: English
Format: PDF
Pages: 144