Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual (Edition 04.2010 MEX5R005320)
The 6-speed manual gearbox 09G is installed in the:
- Golf Variant 2007-
- Golf Variant 2010-
- Jetta 2005-
- Jetta 2011-
in conjunction with a 4-cylinder engine.
Repair Group
CONTENTS
- Technical data
- Suggestions and criticism, general repair notes
- Suggestions and criticism of this workshop manual
- General repair notes
- Gearbox
- Torque converter
- ATF
- Automatic gearbox control unit J217 with fuzzy logic
- Control units in vehicle
- Information on “09G gearbox”
- Tools
- Gearbox
- Gaskets, seals and oil
- Nuts and bolts
- Electrical components
- Guided fault finding, vehicle self-diagnosis and testing
- Gearbox identification
- Gearbox codes
- Capacities
- Planetary gearbox and final drive
- Codes, gearbox allocation, ratios
- Torque converter
- Torque converter
- Identification of torque converter
- Draining torque converter
- Removing and installing torque converter oil seal
- Installing torque converter
- Controls, housing
- Connecting “tester”
- Connecting vehicle diagnosis, testing and information system VAS 5051
- Electrical and electronic components and their locations
- Multifunction switch F125
- Removing multifunction switch F125
- Installing multifunction switch F125
- Adjusting multifunction switch F125
- Selector mechanism up to 02.2009
- Overview of selector mechanism up to 02.2009
- Removing and installing selector mechanism with selector lever up to 02.2009
- Removing and installing selector lever cable up to 02.2009
- Checking selector lever cable
- Adjusting selector lever cable
- Emergency release of selector lever
- Removing and installing knob
- Checking selector mechanism
- Selector mechanism from 03.2009 onwards
- Overview of selector mechanism in vehicles from 03.2009 onwards
- Removing and installing selector lever and selector mechanism with selector lever cable from 03.2009 onwards
- Emergency release of selector lever
- Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Jetta Wagon 2008 ▸
- Removing gearbox, vehicles with 1.6 l – 75 kW and 2.0 l – 110 kW (FSI) engines
- Installing gearbox, vehicles with 1.6 l – 75 kW and 2.0 l – 110 kW (FSI) engines
- Removing gearbox, vehicles with 2.5 l, 110 kW engine
- Installing gearbox, vehicles with 2.5 l, 110 kW engine
- Torque settings, gearbox to engine
- Removing and installing gearbox, Jetta 2011 ▸
- Removing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
- Installing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
- Removing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
- Installing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
- Torque settings, gearbox to engine
- Transporting gearbox
- ATF cooler
- Assembly overview – ATF cooler
- Checking ATF level and topping up
- Checking ATF level
- Topping up ATF
- Draining and filling ATF
- Gears, control
- Renewing oil seal for selector shaft
- ATF pan
- Removing and installing ATF pan
- ATF strainer
- Removing and installing ATF strainer
- Valve body
- Assembly overview
- Removing and installing valve body
- Removing and installing wiring harness with 14-pin connector (for solenoid valves)
- Removing and installing wiring harness with 8-pin connector (for sender)
- Removing and installing gearbox input speed sender G182
- Removing and installing gearbox output speed sender G195
- Final drive – differential
- Renewing oil seals for flange shafts
- Renewing oil seal for flange shaft
Language: English
Format: PDF
Pages: 116