Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual (Edition 04.2010 MEX5R005320)

Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual (Edition 04.2010 MEX5R005320) PDF free online

The 6-speed manual gearbox 09G is installed in the:

  • Golf Variant 2007-
  • Golf Variant 2010-
  • Jetta 2005-
  • Jetta 2011-

in conjunction with a 4-cylinder engine.

Repair Group

CONTENTS

  • Technical data
    • Suggestions and criticism, general repair notes
    • Suggestions and criticism of this workshop manual
    • General repair notes
    • Gearbox
    • Torque converter
    • ATF
    • Automatic gearbox control unit J217 with fuzzy logic
    • Control units in vehicle
    • Information on “09G gearbox”
    • Tools
    • Gearbox
    • Gaskets, seals and oil
    • Nuts and bolts
    • Electrical components
    • Guided fault finding, vehicle self-diagnosis and testing
    • Gearbox identification
    • Gearbox codes
    • Capacities
    • Planetary gearbox and final drive
    • Codes, gearbox allocation, ratios
  • Torque converter
    • Torque converter
    • Identification of torque converter
    • Draining torque converter
    • Removing and installing torque converter oil seal
    • Installing torque converter
  • Controls, housing
    • Connecting “tester”
    • Connecting vehicle diagnosis, testing and information system VAS 5051
    • Electrical and electronic components and their locations
    • Multifunction switch F125
    • Removing multifunction switch F125
    • Installing multifunction switch F125
    • Adjusting multifunction switch F125
    • Selector mechanism up to 02.2009
    • Overview of selector mechanism up to 02.2009
    • Removing and installing selector mechanism with selector lever up to 02.2009
    • Removing and installing selector lever cable up to 02.2009
    • Checking selector lever cable
    • Adjusting selector lever cable
    • Emergency release of selector lever
    • Removing and installing knob
    • Checking selector mechanism
    • Selector mechanism from 03.2009 onwards
    • Overview of selector mechanism in vehicles from 03.2009 onwards
    • Removing and installing selector lever and selector mechanism with selector lever cable from 03.2009 onwards
    • Emergency release of selector lever
    • Removing and installing gearbox, Jetta 2005 ▸, Bora 2006 ▸, Golf Variant 2007 ▸, Jetta Wagon 2008 ▸
    • Removing gearbox, vehicles with 1.6 l – 75 kW and 2.0 l – 110 kW (FSI) engines
    • Installing gearbox, vehicles with 1.6 l – 75 kW and 2.0 l – 110 kW (FSI) engines
    • Removing gearbox, vehicles with 2.5 l, 110 kW engine
    • Installing gearbox, vehicles with 2.5 l, 110 kW engine
    • Torque settings, gearbox to engine
    • Removing and installing gearbox, Jetta 2011 ▸
    • Removing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
    • Installing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
    • Removing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
    • Installing gearbox, Jetta 2011 with 2.5 l – 125 kW engine
    • Torque settings, gearbox to engine
    • Transporting gearbox
    • ATF cooler
    • Assembly overview – ATF cooler
    • Checking ATF level and topping up
    • Checking ATF level
    • Topping up ATF
    • Draining and filling ATF
  • Gears, control
    • Renewing oil seal for selector shaft
    • ATF pan
    • Removing and installing ATF pan
    • ATF strainer
    • Removing and installing ATF strainer
    • Valve body
    • Assembly overview
    • Removing and installing valve body
    • Removing and installing wiring harness with 14-pin connector (for solenoid valves)
    • Removing and installing wiring harness with 8-pin connector (for sender)
    • Removing and installing gearbox input speed sender G182
    • Removing and installing gearbox output speed sender G195
  • Final drive – differential
    • Renewing oil seals for flange shafts
    • Renewing oil seal for flange shaft

Language: English
Format: PDF
Pages: 116

Volkswagen 6-speed Automatic Gearbox 09G Workshop Manual (Edition 04.2010 MEX5R005320) PDF free online

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