Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual (Edition 06.2010 D3E801CBF24)
The 5-speed manual gearbox 0AF is installed in the: Volkswagen Jetta 2005-, Volkswagen Golf Variant 2007-, Volkswagen Golf Variant 2010-, Volkswagen Jetta 2011-
in conjunction with a 4-cylinder engine.
Repair Group
CONTENTS
- Technical data
- Gearbox identification
- Location on gearbox
- Identification code, assembly allocation and capacities
- Overview – power transmission
- Calculating overall gear ratio “i”
- General repair notes
- Components
- Clutch
- Fault finding, power transmission
- Repairing clutch mechanism
- Overview
- Assembly overview – pedal cluster
- Removing and installing over-centre spring
- Removing and installing clutch pedal
- Removing and installing mounting bracket
- Removing and installing master cylinder
- Removing and installing clutch position sender G476
- Assembly overview – hydraulics (LHD)
- Assembly overview – hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
- Repairing clutch release mechanism
- Assembly overview – clutch release mechanism
- Removing and installing clutch release lever, release bearing and guide sleeve
- Repairing clutch
- Controls, housing
- Repairing selector mechanism
- Repairing selector mechanism
- Removing and installing gear knob and cover
- Removing and installing gaiter with selector lever knob and noise insulation
- Repairing gear lever and selector housing (through 10.06)
- Repairing gear lever and selector housing (from 11.06)
- Assembly overview – removing and installing selector cables
- Removing and installing selector mechanism
- Adjusting selector mechanism
- Plastic relay lever
- Removing and installing gearbox, Jetta 2005-, Golf Variant 2007- and Golf Variant 2010-
- Removing gearbox
- Installing gearbox
- Removing and installing gearbox, Jetta 2011-
- Removing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
- Installing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
- Transporting gearbox
- Checking gear oil
- Dismantling and assembling gearbox
- Overview – gearbox
- Assembly overview
- Assembly overview – removing and installing cover for gearbox housing and 5th gear
- Assembly overview – removing and installing clutch housing
- Assembly overview – removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
- Dismantling and assembling procedure
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
- Gears, shafts
- Input shaft
- Dismantling and assembling input shaft
- Output shaft
- Dismantling and assembling output shaft
- Final drive – rear differential
- Renewing flange shaft oil seals with gearbox installed
- Renewing oil seal for left flange shaft
- Renewing seal for right flange shaft
- Differential
- Dismantling and assembling differential
- Adjusting differential
Language: English
Format: PDF
Pages: 168
Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual (Edition 06.2010 D3E801CBF24) PDF free online