Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual (Edition 06.2010 D3E801CBF24)

Volkswagen

The 5-speed manual gearbox 0AF is installed in the: Volkswagen Jetta 2005-, Volkswagen Golf Variant 2007-, Volkswagen Golf Variant 2010-, Volkswagen Jetta 2011-

in conjunction with a 4-cylinder engine.

Repair Group

CONTENTS

  • Technical data
    • Gearbox identification
    • Location on gearbox
    • Identification code, assembly allocation and capacities
    • Overview – power transmission
    • Calculating overall gear ratio “i”
    • General repair notes
    • Components
  • Clutch
    • Fault finding, power transmission
    • Repairing clutch mechanism
    • Overview
    • Assembly overview – pedal cluster
    • Removing and installing over-centre spring
    • Removing and installing clutch pedal
    • Removing and installing mounting bracket
    • Removing and installing master cylinder
    • Removing and installing clutch position sender G476
    • Assembly overview – hydraulics (LHD)
    • Assembly overview – hydraulics (RHD)
    • Removing and installing slave cylinder
    • Bleeding clutch system
    • Repairing clutch release mechanism
    • Assembly overview – clutch release mechanism
    • Removing and installing clutch release lever, release bearing and guide sleeve
    • Repairing clutch
  • Controls, housing
    • Repairing selector mechanism
    • Repairing selector mechanism
    • Removing and installing gear knob and cover
    • Removing and installing gaiter with selector lever knob and noise insulation
    • Repairing gear lever and selector housing (through 10.06)
    • Repairing gear lever and selector housing (from 11.06)
    • Assembly overview – removing and installing selector cables
    • Removing and installing selector mechanism
    • Adjusting selector mechanism
    • Plastic relay lever
    • Removing and installing gearbox, Jetta 2005-, Golf Variant 2007- and Golf Variant 2010-
    • Removing gearbox
    • Installing gearbox
    • Removing and installing gearbox, Jetta 2011-
    • Removing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
    • Installing gearbox, Jetta 2011 with 2.0 l – 85 kW engine
    • Transporting gearbox
    • Checking gear oil
    • Dismantling and assembling gearbox
    • Overview – gearbox
    • Assembly overview
    • Assembly overview – removing and installing cover for gearbox housing and 5th gear
    • Assembly overview – removing and installing clutch housing
    • Assembly overview – removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
    • Dismantling and assembling procedure
    • Repairing gearbox housing and clutch housing
    • Repairing selector unit
    • Dismantling and assembling selector forks
  • Gears, shafts
    • Input shaft
    • Dismantling and assembling input shaft
    • Output shaft
    • Dismantling and assembling output shaft
  • Final drive – rear differential
    • Renewing flange shaft oil seals with gearbox installed
    • Renewing oil seal for left flange shaft
    • Renewing seal for right flange shaft
    • Differential
    • Dismantling and assembling differential
    • Adjusting differential

Language: English
Format: PDF
Pages: 168

Volkswagen 5-speed Manual Gearbox 0AF Workshop Manual (Edition 06.2010 D3E801CBF24) PDF free online