Suzuki Swift 2005 RS Series Service Manual

This manual (Volumes 1 and 2) contains procedures for diagnosis, maintenance, adjustments, minor service operations, replacement of components (Service) and for disassembly and assembly of major components (Unit Repair-Overhaul)

  • VOLUME 1 contains General information, Engine, Suspension, Drive/Axle and Brakes sections (Sections 0 – 4).
  • VOLUME 2 contains Transmission/Transaxle, Steering, HVAC, Restraint, Body/Cab/Accessories and Control Systems sections (Sections 5 – 10).

Applicable model:

SWIFT (RS413 /RS415) vehicles on and after following vehicle identification numbers (VINs).

3 Door
ZA11S-100001 ~ TSMMZA11S00100001 ~
ZC21S-100001 ~ TSMMZC21S00100001 ~

5 Door
ZC11S-100001 ~ TSMMZC11S00100001 ~
ZA21S-100001 ~ TSMMZA21S00100001 ~

The contents are classified into sections each of which is given a section number as indicated in the Table of Contents on following page. And on the first page of each individual section is an index of that section. This manual should be kept in a handy place for ready reference of the service work.

TABLE OF CONTENTS

Volume 1
Precautions……………………………………………………… 00-i
Precautions …………………………………………………… 00-1
General Information …………………………………………… 0-i
General Information ………………………………………..0A-1
Maintenance and Lubrication……………………………0B-1
Engine ………………………………………………………………. 1-i
Precautions …………………………………………………….. 1-1
Engine General Information and Diagnosis ………..1A-1
Aux. Emission Control Devices …………………………1B-1
Engine Electrical Devices…………………………………1C-1
Engine Mechanical………………………………………….1D-1
Engine Lubrication System ………………………………1E-1
Engine Cooling System…………………………………… 1F-1
Fuel System …………………………………………………..1G-1
Ignition System……………………………………………….1H-1
Starting System………………………………………………. 1I-1
Charging System……………………………………………..1J-1
Exhaust System ……………………………………………..1K-1
Suspension……………………………………………………….. 2-i
Precautions …………………………………………………….. 2-1
Suspension General Diagnosis…………………………2A-1
Front Suspension ……………………………………………2B-1
Rear Suspension…………………………………………….2C-1
Wheels and Tires ……………………………………………2D-1
Driveline / Axle ………………………………………………….. 3-i
Precautions …………………………………………………….. 3-1
Drive Shaft / Axle ……………………………………………3A-1
Brakes ………………………………………………………………. 4-i
Precautions …………………………………………………….. 4-1
Brake Control System and Diagnosis ………………..4A-1
Front Brakes…………………………………………………..4B-1
Rear Brakes …………………………………………………..4C-1
Parking Brake…………………………………………………4D-1
ABS………………………………………………………………4E-1

Volume 2
Precautions……………………………………………………… 00-i
Precautions …………………………………………………… 00-1
Transmission / Transaxle …………………………………… 5-i
Precautions …………………………………………………….. 5-1
Automatic Transmission…………………………………..5A-1
Manual Transmission ………………………………………5B-1
Clutch ……………………………………………………………5C-1
Automated Manual Transaxle …………………………..5D-1
Steering…………………………………………………………….. 6-i
Precautions …………………………………………………….. 6-1
Steering General Diagnosis ……………………………..6A-1
Steering Wheel and Column …………………………….6B-1
Power Assisted Steering System………………………6C-1
HVAC………………………………………………………………… 7-i
Precautions …………………………………………………….. 7-1
Heater and Ventilation……………………………………..7A-1
Air Conditioning System…………………………………..7B-1
Restraint……………………………………………………………. 8-i
Precautions …………………………………………………….. 8-1
Seat Belts………………………………………………………8A-1
Air Bag System ………………………………………………8B-1
Body, Cab and Accessories……………………………….. 9-i
Precautions …………………………………………………….. 9-1
Wiring Systems ………………………………………………9A-1
Lighting Systems…………………………………………….9B-1
Instrumentation / Driver Info. / Horn …………………..9C-1
Wipers / Washers……………………………………………9D-1
Glass / Windows / Mirrors ………………………………..9E-1
Security and Locks…………………………………………. 9F-1
Seats …………………………………………………………… 9G-1
Interior Trim……………………………………………………9H-1
Hood / Fenders / Doors…………………………………… 9J-1
Body Structure ……………………………………………….9K-1
Paint / Coatings……………………………………………… 9L-1
Exterior Trim…………………………………………………. 9M-1
Control systems ………………………………………………. 10-i
Precautions …………………………………………………… 10-1
Body Electrical Control System……………………….10B-1
Immobilizer Control System ……………………………10C-1
Keyless Start System …………………………………….10E-1

Language: English
File: PDF
Pages: 1586

Suzuki Swift 2005 RS Series Service Manual