Skoda Octavia Workshop (S00.5132.50.20) 1.4L 55kW Engine, Mechanical Components

Skoda Octavia Workshop (S00.5132.50.20) 1.4 I/55 kW Engine, Mechanical Components PDF

CONTENTS

00 Technical Data

  • Technical data
    • Engine number
    • Engine features

10 Removing and Installing Engine

  • Removing and installing engine
    • Removing engine
    • Attaching engine to repair stand
    • Installing engine
    • Tightening torques
    • Aligning engine/gearbox mounting
    • Engine/gearbox mounting
    • Supplementary instructions and assembly work on vehicles with an air conditioning system

13 Crank Assembly

  • Disassembling and assembling engine
    • Removing and installing parts of engine on toothed belt side
    • Removing and installing parts of engine on engine block side
    • Removing and installing ribbed V-belt
    • Removing and installing, tensioning toothed belt and inspecting the semi-automatic toothed belt tensioning pulley
  • Removing and installing cylinder block
    • Overview of cylinder block
    • Replacing crankshaft seal-belt pulley side-
    • Removing and installing pressure plate
    • Replacing crankshaft sealing flange – flywheel side-
    • Crankshaft dimensions
  • Disassembling and assembling pistons and connecting rod

15 Cylinder Head, Valve Gear

  • Removing and installing cylinder head
    • Removing and installing camshaft housing
    • Removing and installing cylinder head
    • Testing compression
  • Service valve gear
    • Reworking valve seats
    • Replacing camshaft seals
    • Inspecting valve guides
    • Replacing valve stem seals

17 Lubrication System

  • Removing and installing parts of the lubrication system
    • Removing and installing oil pan
    • Removing and installing oil pump
    • Testing oil pressure and oil pressure switch

19 Cooling System

  • Removing and installing parts of the cooling system
    • Parts of the cooling system fitted to body
    • Assembly overview of coolant thermostat
    • Assembly overview of coolant pump
    • Connection diagram for coolant hoses
    • Draining and filling system with coolant
    • Inspecting cooling system for leaks
    • Removing and installing radiator
    • Removing and installing coolant pump

20 Fuel Supply System

  • Removing and installing parts of the fuel supply system
    • Removing and installing fuel tank with attached parts and fuel filter
    • Safety precautions when working on fuel supply system
    • Rules for cleanliness
    • Removing and installing fuel delivery unit
    • Removing and installing fuel gauge sender
    • Removing and installing fuel tank
    • Connecting remote control
    • Testing fuel pump
    • Testing fuel pump delivery
    • Testing non-return value of fuel pump
    • Disconnecting the fuel delivery unit with crash signal
    • Removing and installing activated charcoal filter system
    • Servicing accelerator pedal

26 Exhaust System

  • Removing and installing parts of the exhaust system
    • Exhaust manifold pre catalytic converter, front exhaust pipe with catalytic converter and attached parts
    • Exhaust pipe center and rear part with hangers
    • Aligning exhaust system free of stress
    • Inspecting catalytic converter
    • Assembly overview of exhaust gas recirculation system

Language: English
Format: PDF
Pages: 120

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