Skoda Octavia Workshop (S00.5127.50.20) 2.0L 85kW Engine, Mechanical Components

Skoda Octavia Workshop (S00.5127.50.20) 2.0-ltr./85 kW Engine, Mechanical Components PDF

00 Technical Data

10 Removing and Installing Engine

Removing and installing engine
- Removing engine
- Attaching engine to repair stand
- Installing engine
- Aligning engine/gearbox mounting
- Tightening torques
- Engine/gearbox mounting

13 Crank Assembly

Disassembling and assembling engine
- Removing and installing ribbed V-belt
- Removing and installing, tensioning toothed belt
- Inspect the semi-automatic toothed belt tensioning pulley
Removing and installing sealing flange and flywheel
- Replacing crankshaft seal-belt pulley side-
- Removing and installing front sealing flange
- Removing and installing drive plate
Removing and installing crankshaft
Disassembling and assembling pistons and connecting rod

15 Cylinder Head, Valve Gear

Removing and installing cylinder head
- Removing cylinder head
- Inspecting cylinder head for distortion
- Reworking cylinder head – sealing surface
- Testing compression
Service valve gear
- Replacing camshaft seal
- Removing and installing camshaft
- Inspecting hydraulic bucket tappets
- Replacing valve stem seals
- Inspecting valve guides
- Replacing valve guides
- Reworking valve seats

17 Lubrication System

Removing and installing parts of the lubrication system
- Disassembling and assembling oil filter holder
- Removing and installing oil pan
- Testing oil pressure and oil pressure switch
- Removing and installing gearbox with balancing shafts and oil pump
- Disassembling and assembling gearbox with balancing shafts and oil pump

19 Cooling System

Removing and installing parts of the cooling system
- Parts of the cooling system
- Draining and filling system with coolant
- Inspecting cooling system for leaks
- Removing and installing radiator
- Removing and installing coolant pump
- Removing and installing, testing coolant thermostat
- Installing coolant pipe

20 Fuel Supply System

Removing and installing parts of the fuel supply system
- Removing and installing fuel tank with attached parts and fuel filter
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge sender
- Removing and installing fuel tank
- Connecting remote control
- Testing fuel pump
- Testing fuel pump delivery
- Removing and installing parts of the activated charcoal filter system
- Servicing throttle mechanism
- Adjusting throttle cable
Removing and installing parts of the fuel supply system for 4 x 4 Models
- Removing and installing fuel tank with attached parts and fuel filter for 4 x 4 Models
- Removing and installing fuel gauge sender for 4 x 4 Models
- Removing and installing fuel tank for 4 x 4 Models

26 Exhaust System

Removing and installing parts of the exhaust system
- Exhaust manifold, exhaust pipe with catalytic converter and attached parts
- Silencer with hangers
- Removing and installing exhaust manifold
- Replacing front or rear silencer
- Aligning exhaust system free of stress
- Inspecting exhaust system for leaks
Removing and installing parts of the exhaust system for 4 x 4 Models
- Exhaust manifold, exhaust pipe with catalytic converter and attached parts
- Silencer with hangers
- Replacing middle silencer or rear silencer for 4 x4 Models
- Inspecting catalytic converter (only for engines AQY, AZH, AZJ)
Secondary air injection system (only for engines AQY, AZH, AZJ)
- Function
- Removing and installing parts of the secondary air injection system
- Testing combination valve
- Testing secondary air pump
- Testing secondary air injection valve -N12-
- Removing and installing combination valve

Language: English
Format: PDF
Pages: 156