Skoda Octavia Workshop (S00.5123.50.20) 1.8-ltr./110 kW Engine, Mechanical Components

Skoda Octavia Workshop (S00.5123.50.20) 1.8-ltr./110 kW Engine, Mechanical Components PDF free online

CONTENTS

00 Technical data

  • Technical data
    • Engine number
    • Engine characteristics

01 Removing and installing the engine

  • Removing and installing the engine
    • Removing
    • Fixing the engine on the assembly stand
    • Installing
    • Tightening torques
    • Mounting the assemblies

13 The crankshaft drive

  • Dismantling the engine and putting it together
    • Removing and installing the V-ribbed belt
    • Removing and installing the timing belt, tensioning
  • Removing and installing the sealing flange and flywheel
    • Replacing the sealing ring for the crankshaft – on the vibration damper side
    • Removing and installing the flywheel
    • Removing and installing the driver plate
    • Removing and installing the sealing flange
  • Removing and installing the crankshaft
    • Dimensions of the crankshaft
  • Dismantling and putting together a piston and piston rod
    • Dimensions of the piston and piston rod

15 The cylinder head/valve gear

  • Removing and installing the cylinder head
    • Removing the cylinder head
    • Installing the cylinder head
    • Checking the compression (pressure)
  • Repairing the valve gear
    • Checking the axial play on the camshaft
    • Removing and installing camshafts and the hydraulic chain tensioner
    • Replacing the gasket rings for the camshaft
    • Valve dimensions
    • Checking the hydraulic bucket tappet
    • Replacing the valve shaft seals
    • Checking valve guides
    • Reworking valve seats

17 Lubrication

  • Removing and installing parts of the lubrication system
    • Dismantling and assembling the oil filter holder
    • Dismantling and assembling the oil pump
    • Removing and installing the oil pan
    • Checking the oil pressure and oil pressure switch
    • Checking the oil level

19 Cooling

  • Removing and installing parts of the cooling system
    • Parts of the cooling system
    • Removing and installing the coolant regulator
    • Draiing and filling up with coolant
    • Checking thr cooling system for leaks
    • Removing and installing the radiator
    • Removing and installing thr coolant pump

20 The fuel supply system

  • Removing and installing parts of the fuel supply system
    • Summary of components of the activated charcoal container system for vehicles with engine code AGU and ARZ
    • Summary of components of the activated charcoal container system for other engine codes
    • Removing and installing the fuel tank with attached parts and fuel filter
    • Dafety measure to be taken when working on the fuel supply system
    • Rules of cleanliness
    • Removing and installing the fuel delivery unit
    • Removing end installing thr sender for the fuel reserve indicator
    • Connecting up the remote control
    • Checking the fuel pump
    • Checking thr amout delivered by the fuel pump
    • Removing and installing parts of the activated charcoal container system
    • Reoairing the accelerator pedal
    • Adjusting the accekerator cable

21 Charging

  • The charge air system with exhaust supercharger
    • Connection plan for charge air pressure regulation for engines with the engine code AGU
    • Connection plan for charge air pressure regulation for other engines codes
    • Rules of cleanliness
    • Safety measures
    • Checking the stroke shut-off valve
    • Checking the charge air pressure regulation
    • Checking the pressure unit for charge air pressure regulation
    • Removing and installing the exhaust supercharger – summary of components
    • Removing and installing the exhaust supercharger
    • Removing and installing parts of the charge air cooling system
    • Removing and installing the charge air cooler

26 The exhaust gas system

  • Removing and installing parts of the exhaust gas system
    • Summary of components – the exhaust system for vehicles with front wheel drive
    • Summary of components – the exhaust system for vehicles with rear wheel drive
    • Removing and installing the exhaust pipe at the front
    • Removing and installing the exhaust manifold
  • The secondary air system
    • Removing and installing parts of the secondary air system

Language: English
Format: PDF
Pages: 88

Skoda Octavia Workshop (S00.5123.50.20) 1.8-ltr./110 kW Engine, Mechanical Components PDF free online

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