Skoda Octavia Workshop Manual (S00.5138.50.20) 1.9L /74 kW (TDI) Engine – Mechanics

Skoda Octavia Workshop Manual (S00.5138.50.20) 1.9 l/74 kW (TDI) Engine – Mechanics PDF free online

Engine code: ATD

CONTENTS

00 – Technical Data

  • Technical data

10 – Removing and Installing Engine

  • Removing and Installing Engine
    • Removing engine
    • Attaching engine to assembly stand
    • Installing the engine
    • Tightening torques
    • Assembly bracket

13 – Crankgear

  • Removing and installing V-ribbed belt
    • Summary of components
    • Removing the V-ribbed belt
    • Installing the V-ribbed belt
  • Removing and installing, tightening the timing belt
    • Summary of components
    • Removing and installing, tightening the timing belt
  • Removing and installing sealing flange and flywheel
    • Replacing crankshaft seal on belt pulley side
    • Removing and installing the front sealing flange
  • Crankshaft, Piston and Conrod
    • Removing and installing crankshaft
    • Disassembling and assembling piston and conrod
    • Checking piston projection in TDC

15 – Cylinder Head, Valve Gear

  • Removing and installing cylinder head
    • Summary of components
    • Removing and installing cylinder head
    • Testing compression
  • Repairing valve gear
  • Camshaft
    • Removing and installing camshaft
    • Removing and installing gasket ring for camshaft
  • Valve seats, valves guides, valve stem seals
    • Grinding in valve seats
    • Calculating max. permissible reworking dimension
    • Inspecting valve guides
    • Replacing valve stem seals

17 – Lubrication

  • Removing and installing parts of the lubrication system
    • Disassembling and assembling the oil filter holder
  • Removing and installing oil pan
  • Testing oil pressure and oil pressure switch

19 – Cooling

  • Parts of cooling system – Summary of components
    • Parts of the cooling system fitted to body
    • Parts of cooling system engine side
    • Connection diagram for coolant hoses
    • Draining and filling up coolant
    • Checking the coolant system for tightness
  • Removing and installing radiator, coolant pump and coolant thermostat
    • Removing and installing radiator
    • Removing and installing coolant pump
    • Removing and installing coolant thermostat

20 – Fuel Supply

  • Removing and installing parts of the fuel supply system
    • Assembly overview – Fuel tank with attached parts
    • Removing and installing fuel gauge sender
    • Servicing fuel filter
    • Removing and installing fuel cooler
    • Inspecting tandem pump
    • Removing and installing the tandem pump
  • Servicing accelerator pedal

21 – Turbocharging

  • Charge air system with turbocharger I
    • Removing and installing exhaust turbocharger with component parts
    • Removing and installing parts of the charge-air cooling
    • Removing and installing charge aircooler
    • Rules of cleanliness
    • Connection diagram for vacuum hoses
  • Charge air system with turbocharger II
    • Remove exhaust turbocharger
    • Checking charge pressure control

26 – Exhaust System

  • Removing and installing parts of the exhaust system
    • Replacing middle silencer or rear silencer
  • Exhaust gas recirculation system
    • Testing mechanical exhaust gas recirculation valve

Language: English
Format: PDF
Pages: 90

Skoda Octavia Workshop Manual (S00.5138.50.20) 1.9 l/74 kW (TDI) Engine – Mechanics PDF free online

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