Skoda Octavia Workshop Manual (S00.5138.50.20) 1.9L 74kW (TDI) Engine – Mechanics

Skoda Octavia Workshop Manual (S00.5138.50.20) 1.9 l/74 kW (TDI) Engine – Mechanics PDF free online

Engine code: ATD

00 – Technical Data

10 – Removing and Installing Engine

Removing and Installing Engine
- Removing engine
- Attaching engine to assembly stand
- Installing the engine
- Tightening torques
- Assembly bracket

13 – Crankgear

Removing and installing V-ribbed belt
- Summary of components
- Removing the V-ribbed belt
- Installing the V-ribbed belt
Removing and installing, tightening the timing belt
- Summary of components
- Removing and installing, tightening the timing belt
Removing and installing sealing flange and flywheel
- Replacing crankshaft seal on belt pulley side
- Removing and installing the front sealing flange
Crankshaft, Piston and Conrod
- Removing and installing crankshaft
- Disassembling and assembling piston and conrod
- Checking piston projection in TDC

15 – Cylinder Head, Valve Gear

Removing and installing cylinder head
- Summary of components
- Removing and installing cylinder head
- Testing compression
Repairing valve gear
Camshaft
- Removing and installing camshaft
- Removing and installing gasket ring for camshaft
Valve seats, valves guides, valve stem seals
- Grinding in valve seats
- Calculating max. permissible reworking dimension
- Inspecting valve guides
- Replacing valve stem seals

17 – Lubrication

Removing and installing parts of the lubrication system
- Disassembling and assembling the oil filter holder
Removing and installing oil pan
Testing oil pressure and oil pressure switch

19 – Cooling

Parts of cooling system – Summary of components
- Parts of the cooling system fitted to body
- Parts of cooling system engine side
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Checking the coolant system for tightness
Removing and installing radiator, coolant pump and coolant thermostat
- Removing and installing radiator
- Removing and installing coolant pump
- Removing and installing coolant thermostat

20 – Fuel Supply

Removing and installing parts of the fuel supply system
- Assembly overview – Fuel tank with attached parts
- Removing and installing fuel gauge sender
- Servicing fuel filter
- Removing and installing fuel cooler
- Inspecting tandem pump
- Removing and installing the tandem pump
Servicing accelerator pedal

21 – Turbocharging

Charge air system with turbocharger I
- Removing and installing exhaust turbocharger with component parts
- Removing and installing parts of the charge-air cooling
- Removing and installing charge aircooler
- Rules of cleanliness
- Connection diagram for vacuum hoses
Charge air system with turbocharger II
- Remove exhaust turbocharger
- Checking charge pressure control

26 – Exhaust System

Removing and installing parts of the exhaust system
- Replacing middle silencer or rear silencer
Exhaust gas recirculation system
- Testing mechanical exhaust gas recirculation valve

Language: English
Format: PDF
Pages: 90