Skoda Octavia Workshop Manual (S00.5110.52.20 Edition 03.98) 1.9L 66 kW TDI Engine, Mechanical Components
Skoda Octavia Workshop Manual (S00.5110.52.20 Edition 03.98) 1.9-ltr./66 kW (TDI) Engine, Mechanical Components PDF.
CONTENTS
00 Technical Data
- Technical data
- Engine number
- Engine features
10 Removing and installing Engine
- Removing and installing engine
- Removing engine
- Attaching engine to repair stand
- Installing engine
- Tightening torques
- Aligning engine/gearbox mounting
- Engine/gearbox mounting
13 Crank Assembly
- Disassembling and assembling engine
- Removing and installing ribbed V-belt
- Removing and installing toothed belt
- Inspecting semi-automatic toothed belt tensioning pulley
- Rotating crankshaft to TDC when engine removed
- Removing and installing crankshaft
- Replacing crankshaft seal -belt pulley side
- Removing and installing flywheel
- Removing and installing driven plate
- Removing and installing front sealing flange
- Disassembling and assembling pistons and connecting rod
- Inspecting piston projection at TDC
15 Cylinder Head, Valve Gear
- Removing and installing cylinder head
- Removing cylinder head
- Installing cylinder head
- Testing compression
- Servicing valve gear
- Grinding in valve seats
- Inspecting valve guides
- Replacing valve stem seals
- Removing and installing camshaft
- Inspecting hydraulic bucket tappets
- Replacing valve guides
17 Lubrication System
- Removing and installing parts of the lubrication system
- Disassembling and assembling oil filter holder
- Removing and installing oil pan
- Testing oil pressure and oil pressure switch
19 Cooling System
- Removing and installing parts of the cooling system
- Parts of the cooling system fitted to body
- Parts of the cooling system attached to engine
- Connection diagram for coolant hoses
- Draining and filling system with coolant
- Removing and installing coolant pump
- Removing and installing coolant thermostat
- Inspecting cooling system for leaks
- Removing and installing radiator
- Removing and installing fan
20 Fuel Supply System
- Removing and installing parts of the fuel supply system
- Removing and installing fuel tank with attached parts
- Removing and installing fuel cooler
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing and installing fuel gauge sender
- Removing and installing fuel tank
- Removing and installing parts of the fuel supply system – 4 x 4 models
- Removing and installing fuel tank with attached parts – 4 x 4 models
- Removing and installing fuel gauge sender – 4 x 4 models
- Removing and installing fuel tank – 4 x 4 models
21 Turbocharging
- Charge air system with turbocharger
- Rules for cleanliness
- Removing and installing turbocharger for the engine AGR with attached parts
- Removing and installing turbocharger for the engine ALH with attached parts
- Connection diagram of charge pressure control
- Testing charge pressure control valve pressure unit
- Removing and installing turbocharger
- Removing and installing parts of the charge air cooling system
- Removing and installing charge air cooler
26 Exhaust system
- Removing and installing parts of the exhaust system
- Replacing centre silencer or rear silencer
- Aligning exhaust system free of stress
- Removing and installing parts of the exhaust system – 4 x 4 models
- Replacing centre silencer or rear silencer – 4 x 4 models
- Exhaust gas recirculation system
- Connection diagram of exhaust gas recirculation control
- Testing mechanical exhaust gas recirculation valve
- Removing and installing parts of the exhaust gas recirculation system
Language: English
Format: PDF
Pages: 140