Skoda Octavia Workshop Manual (S00.5110.52.20 Edition 03.98) 1.9-ltr./66 kW (TDI) Engine, Mechanical Components

Skoda Octavia Workshop Manual (S00.5110.52.20 Edition 03.98) 1.9-ltr./66 kW (TDI) Engine, Mechanical Components PDF free online

CONTENTS

00 Technical Data

  • Technical data
    • Engine number
    • Engine features

10 Removing and installing Engine

  • Removing and installing engine
    • Removing engine
    • Attaching engine to repair stand
    • Installing engine
    • Tightening torques
    • Aligning engine/gearbox mounting
    • Engine/gearbox mounting

13 Crank Assembly

  • Disassembling and assembling engine
    • Removing and installing ribbed V-belt
    • Removing and installing toothed belt
    • Inspecting semi-automatic toothed belt tensioning pulley
    • Rotating crankshaft to TDC when engine removed
  • Removing and installing crankshaft
    • Replacing crankshaft seal -belt pulley side
    • Removing and installing flywheel
    • Removing and installing driven plate
    • Removing and installing front sealing flange
  • Disassembling and assembling pistons and connecting rod
    • Inspecting piston projection at TDC

15 Cylinder Head, Valve Gear

  • Removing and installing cylinder head
    • Removing cylinder head
    • Installing cylinder head
    • Testing compression
  • Servicing valve gear
    • Grinding in valve seats
    • Inspecting valve guides
    • Replacing valve stem seals
    • Removing and installing camshaft
    • Inspecting hydraulic bucket tappets
    • Replacing valve guides

17 Lubrication System

  • Removing and installing parts of the lubrication system
    • Disassembling and assembling oil filter holder
    • Removing and installing oil pan
    • Testing oil pressure and oil pressure switch

19 Cooling System

  • Removing and installing parts of the cooling system
    • Parts of the cooling system fitted to body
    • Parts of the cooling system attached to engine
    • Connection diagram for coolant hoses
    • Draining and filling system with coolant
    • Removing and installing coolant pump
    • Removing and installing coolant thermostat
    • Inspecting cooling system for leaks
    • Removing and installing radiator
    • Removing and installing fan

20 Fuel Supply System

  • Removing and installing parts of the fuel supply system
    • Removing and installing fuel tank with attached parts
    • Removing and installing fuel cooler
    • Safety precautions when working on fuel supply system
    • Rules for cleanliness
    • Removing and installing fuel gauge sender
    • Removing and installing fuel tank
  • Removing and installing parts of the fuel supply system – 4 x 4 models
    • Removing and installing fuel tank with attached parts – 4 x 4 models
    • Removing and installing fuel gauge sender – 4 x 4 models
    • Removing and installing fuel tank – 4 x 4 models

21 Turbocharging

  • Charge air system with turbocharger
    • Rules for cleanliness
    • Removing and installing turbocharger for the engine AGR with attached parts
    • Removing and installing turbocharger for the engine ALH with attached parts
    • Connection diagram of charge pressure control
    • Testing charge pressure control valve pressure unit
    • Removing and installing turbocharger
    • Removing and installing parts of the charge air cooling system
    • Removing and installing charge air cooler

26 Exhaust system

  • Removing and installing parts of the exhaust system
    • Replacing centre silencer or rear silencer
    • Aligning exhaust system free of stress
  • Removing and installing parts of the exhaust system – 4 x 4 models
    • Replacing centre silencer or rear silencer – 4 x 4 models
  • Exhaust gas recirculation system
    • Connection diagram of exhaust gas recirculation control
    • Testing mechanical exhaust gas recirculation valve
    • Removing and installing parts of the exhaust gas recirculation system

Language: English
Format: PDF
Pages: 140

Skoda Octavia Workshop Manual (S00.5110.52.20 Edition 03.98) 1.9-ltr./66 kW (TDI) Engine, Mechanical Components PDF free online

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