Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Repair Group
- 00 – Technical data
- 30 – Clutch
- 34 – Controls, housing
- 35 – Gears, shafts
- 39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Identification of the gearbox
- 1.1 Location on the gearbox
- 1.2 Identification characters, aggregate assignment, ratios, capacities
- 2 Overview of Transmission System
- 2.1 Designation of components and transmission ratios
- 3 General repair instructions
- 3.1 Safety measures for working on vehicles with start/stop system
- 3.2 General repair instructions
- 1 Identification of the gearbox
- 30 – Clutch
- 1 Repairing clutch control
- 1.1 Overview
- 1.2 Assembly overview – pedal cluster
- 1.3 Assembly overview – clutch hydraulics
- 1.4 Assembly overview – clutch release mechanism
- 1.5 Removing and installing bearing bush
- 1.6 Checking the master and slave cylinder
- 1.7 Removing and installing clutch position sender G476
- 1.8 Removing and installing the over-centre helper spring
- 1.9 Removing and installing tension spring and over-centre helper spring
- 1.10 Removing and installing clutch pedal
- 1.11 Removing and installing bearing block for clutch pedal
- 1.12 Removing and installing the master cylinder
- 1.13 Removing and installing clutch slave cylinder
- 1.14 Removing and installing cables for clutch control
- 1.15 Bleeding the clutch control
- 1.16 Repairing the clutch release mechanism
- 2 Repairs on the clutch
- 2.1 Assembly overview – clutch
- 2.2 Removing and installing clutch
- 1 Repairing clutch control
- 34 – Controls, housing
- 1 Selector mechanism
- 1.1 Fitting location of shift mechanism
- 1.2 Summary of components
- 1.3 Summary of components – Gearshift knob with shift lever collar
- 1.4 Removing and installing gearshift knob with shift lever collar
- 1.5 Assembly overview – Selector cables
- 1.6 Summary of components – Gearshift mechanism
- 1.7 Removing and installing selector mechanism
- 1.8 Dismantling and assembling selector mechanism
- 1.9 Removing and installing shift cable and selector cable
- 1.10 Adjusting selector mechanism
- 2 Removing and installing the gearbox
- 2.1 Removing the gearbox
- 2.2 Installing the gearbox
- 2.3 Specified torques for gearbox
- 3 Gear oil
- 3.1 Checking gear oil level
- 4 Disassembling and assembling the gearbox
- 4.1 Schematic overview – Gearbox
- 4.2 Summary of components
- 4.3 Summary of components- Gearbox housing cover and 5th gear
- 4.4 Summary of components – Clutch housing
- 4.5 Summary of components – Drive shaft, output shaft, differential gear, gearshift mechanism, and gearshift forks
- 4.6 Summary of components – Gearshift unit
- 4.7 Assembly overview – shift forks
- 4.8 Repairing gearshift forks
- 4.9 Repairing gearshift unit
- 4.10 Replace the gasket ring of the gearshift shaft
- 4.11 Disassembling and assembling the gearbox
- 5 Gearbox housing and clutch housing
- 5.1 Summary of components – Gearbox housing and clutch housing
- 1 Selector mechanism
- 35 – Gears, shafts
- 1 Input shaft
- 1.1 Summary of components – Drive shaft
- 1.2 Disassembling and assembling the drive shaft
- 1.3 Renewing input shaft seal
- 2 Output shaft
- 2.1 Summary of components – Output shaft
- 2.2 Disassembling and assembling the output shaft
- 1 Input shaft
- 39 – Final drive – differential
- 1 Gasket rings
- 1.1 Summary of components – Gasket rings
- 1.2 Replacing left sealing ring
- 1.3 Replacing right sealing ring
- 2 Differential
- 2.1 Summary of components – Differential
- 2.2 Disassembling and assembling differential gear
- 2.3 Adjusting the differential gear
- 1 Gasket rings
Language: English
Format: PDF
Pages: 121