Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Repair Group
- 00 – Technical data
- 30 – Clutch
- 34 – Controls, housing
- 35 – Gears, shafts
- 39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Technical Data for the Gearbox
- 1.1 Identification of the gearbox
- 1.2 Read off the gearbox identification characters
- 1.3 Identification characters, aggregate assignment, ratios
- 1.4 Filling capacity
- 2 Notes on 6-speed automatic gearbox DSG – 0D9
- 2.1 Notes on tow starting and towing
- 2.2 General repair instructions
- 2.3 Contact corrosion
- 2.4 Safety functions of the gearbox control unit
- 2.5 General safety instructions
- 2.6 Safety precautions when working on vehicles with a start/stop system
- 2.7 Safety precautions during road tests in which testing and measuring equipment is used
- 2.8 Explanation of the terms used in this workshop manual
- 1 Technical Data for the Gearbox
- 30 – Clutch
- 1 Components of the clutch
- 1.1 Summary of components
- 2 Removing and installing clutch
- 2.1 Removing the clutch cover
- 2.2 Installing the clutch cover
- 2.3 Removing clutch
- 2.4 Preparing the installation of the clutch
- 2.5 Installing and adjusting the clutch
- 1 Components of the clutch
- 34 – Controls, housing
- 1 Electric/electronic components, fitting locations for the automatic gearbox DSG – 0D9
- 2 Oil pan, mechatronics, gearbox oil pump
- 2.1 Summary of components – Tightening torques
- 3 Removing and installing oil pan
- 3.1 Removing the oil pan
- 3.2 Installing the oil pan
- 4 Mechatronics for double clutch gearbox J743
- 4.1 Removing mechatronics for double clutch gearbox J743
- 4.2 Installing mechatronics for double clutch gearbox J743
- 5 Removing and installing gearbox oil cooler
- 5.1 Removing
- 5.2 Install
- 6 Removing and installing gearbox oil pump
- 6.1 Removing
- 6.2 Install
- 7 Replace the gasket ring of the gearshift shaft
- 8 Shift mechanism
- 8.1 Inspecting the gearshift mechanism
- 8.2 Inspecting and adjusting the selector lever control cable
- 8.3 Check the function of the ignition key removal lock
- 8.4 Summary of components – Gearshift mechanism
- 8.5 Removing and Installing the cover for the shift mechanism
- 8.6 Removing and installing handle for shift mechanism
- 8.7 Installing the lock button at the selector lever handle
- 8.8 Removing and installing selector mechanism
- 8.9 Removing and installing the selector lever control cable
- 8.10 Emergency release of gearshift mechanism out of position “P”
- 8.11 Removing and installing the Tiptronic switch F189
- 8.12 Removing and installing selector lever lock solenoid N110
- 8.13 Removing and installing selector lever switch locked in P F319
- 8.14 Removing and installing the selector lever sensor control unit J587
- 8.15 Checking the plug connections at the gearshift mechanism
- 9 Removing and installing the gearbox
- 9.1 Removing the gearbox
- 9.2 Installing the gearbox
- 10 Transporting the gearbox and securing to the assembly stand
- 10.1 Transporting the gearbox
- 10.2 Attaching gearbox to assembly stand
- 11 Change the gearbox oil and filter of the automatic gearbox DSG and at the same time check the oil level
- 11.1 Change the gearbox oil, replace the oil filter
- 12 Angle gearbox
- 12.1 Angle gearbox – Summary of components
- 12.2 Remove angle gearbox
- 12.3 Install angle gearbox
- 12.4 Tightening torques for angle gearbox
- 35 – Gears, shafts
- 1 Pinions and shafts
- 39 – Final drive – differential
- 1 Gasket rings
- 1.1 Gasket rings- Summary of components
- 1.2 Replacing left sealing ring
- 1.3 Replacing right sealing ring
- 2 Differential gear
- 2.1 Differential gear – Summary of components
- 2.2 Removing and installing left flange shaft
- 2.3 Removing and installing right flange shaft
- 3 Parts of angle gearbox
- 3.1 Parts of angle gearbox – assembly overview
- 3.2 Replacing gasket rings for angle gearboxes
- 4 Oil for angle gearbox
- 4.1 Checking the oil level
- 4.2 Drain and fill oil
- 1 Gasket rings
Language: English
Format: PDF
Pages: 135