Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Repair Group
- 00 – Technical data
- 30 – Clutch
- 34 – Controls, housing
- 35 – Gears, shafts
- 39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Technical Data for the Gearbox
- 1.1 Identification of the gearbox
- 1.2 Identification characters, aggregate assignment, ratios
- 1.3 Filling capacity
- 1.4 Transmission System – Overview
- 2 Instructions for automatic gearbox DSG – 0CW
- 2.1 General safety instructions
- 2.2 Safety measures for working on vehicles with start/stop system
- 2.3 Safety precautions during road tests in which testing and measuring equipment is used
- 2.4 Safety measures for working on the mechatronics for double clutch gearbox J743
- 2.5 Notes on tow starting and towing
- 2.6 General repair instructions
- 2.7 Working with testing devices
- 2.8 Explanation of the terms used in this workshop manual
- 1 Technical Data for the Gearbox
- 30 – Clutch
- 1 Removing and installing the double clutch
- 1.1 Double clutch – Summary of components
- 1.2 Remove double clutch
- 1.3 Setting engaging bearing positions for clutches “K 1 and K 2”
- 1.4 Install double clutch
- 1.5 Replacing shaft seals for inner and outer drive shafts
- 1 Removing and installing the double clutch
- 34 – Controls, housing
- 1 Electric/electronic components and fitting locations for the automatic gearbox DSG – 0CW
- 2 Shift mechanism
- 2.1 Inspecting the gearshift mechanism
- 2.2 Inspecting and adjusting the selector lever control cable
- 2.3 Check the function of the ignition key removal lock
- 2.4 Summary of components – Gearshift mechanism
- 2.5 Removing and Installing the cover for the shift mechanism
- 2.6 Removing and installing selector lever handle
- 2.7 Installing the lock button at the selector lever handle
- 2.8 Removing and installing selector mechanism
- 2.9 Removing and installing the selector lever control cable
- 2.10 Emergency release of gearshift mechanism out of position “P”
- 2.11 Replacing the gasket ring for the gearshift shaft
- 2.12 Removing and installing the Tiptronic switch F189
- 2.13 Removing and installing selector lever lock solenoid N110
- 2.14 Removing and installing selector lever switch locked in P F319
- 2.15 Removing and installing the selector lever sensor control unit J587
- 2.16 Checking the plug connections at the gearshift mechanism
- 3 Mechatronics for double clutch gearbox J743
- 3.1 Safety instructions for mechatronics for double clutch gearbox J743
- 3.2 Summary of components – mechatronics for double clutch gearbox J743
- 3.3 Remove mechatronics for double clutch gearbox J743 ; gearbox installed
- 3.4 Place the mechatronics for double clutch gearbox J743 by hand in the removal position
- 3.5 Install mechatronics for double clutch gearbox J743 ; gearbox installed
- 4 Removing and installing the gearbox
- 4.1 Removing the gearbox
- 4.2 Installing the gearbox
- 5 Transport the gearbox and secure to the assembly support
- 6 Change gearbox oil
- 7 Parking lock of automatic gearbox
- 7.1 Removing and installing cover for parking lock
- 7.2 Removing and installing parking lock
- 35 – Gears, shafts
- 1 Pinions and shafts
- 39 – Final drive – differential
- 1 Replace the flange shaft gasket rings
- 1.1 Gasket rings- Summary of components
- 1.2 Replacing the left flange shaft gasket ring
- 1.3 Replacing the right flange shaft seal ring
- 1 Replace the flange shaft gasket rings
Language: English
Format: PDF
Pages: 109