Edition 05.2014. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Repair Group
- 00 – Technical data
- 30 – Clutch
- 34 – Controls, housing
- 35 – Gears, shafts
- 39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Identification of the gearbox
- 1.1 Location on the gearbox
- 1.2 Identification characters, aggregate assignment, ratios, capacities
- 2 Transmission System – Overview
- 2.1 Designation of components and transmission ratio
- 3 General repair information
- 3.1 Components
- 1 Identification of the gearbox
- 30 – Clutch
- 1 Repairing clutch control
- 1.1 Overview
- 1.2 Summary of components – Foot controls
- 1.3 Summary of components – Hydraulics
- 1.4 Removing and installing holder for knee airbag with crash strut for clutch pedal (Yeti)
- 1.5 Removing and installing bearing bush (Octavia III)
- 1.6 Removing and installing the over-centre helper spring
- 1.7 Removing and installing tension spring and over-centre helper spring (Octavia III)
- 1.8 Removing and installing the clutch pedal
- 1.9 Removing and installing bearing block for clutch pedal
- 1.10 Removing and installing the master cylinder
- 1.11 Removing and installing clutch position sender
- 1.12 Check hydraulic clutch control
- 1.13 Removing and installing the slave cylinder
- 1.14 Removing and installing cables for clutch control (Octavia III)
- 1.15 Bleeding the clutch control
- 2 Clutch release mechanism
- 2.1 Assembly overview – clutch release mechanism
- 2.2 Repairing clutch control
- 3 Repairing clutch
- 3.1 Summary of components – repairing the clutch
- 3.2 Removing and installing clutch
- 3.3 Fault finding power transmission – problems with the clutch and clutch control
- 1 Repairing clutch control
- 34 – Controls, housing
- 1 Repairing shift mechanism
- 1.1 Fitting location of shift mechanism
- 1.2 Summary of components for clutch
- 1.3 Summary of components – Gearshift knob with shift lever collar
- 1.4 Summary of components – Gearshift mechanism
- 1.5 Summary of components – Control cables
- 1.6 Removing and installing gearshift knob with shift lever collar
- 1.7 Removing and installing selector mechanism
- 1.8 Disassembling and assembling shift mechanism housing
- 1.9 Removing and installing the cable lock from the relay lever
- 1.10 Removing and installing shift cable and selector cable
- 1.11 Setting the shift mechanism
- 2 Removing and installing the gearbox
- 2.1 Removing the gearbox
- 2.2 Installing the gearbox
- 2.3 Tightening torques
- 2.4 Transporting the gearbox
- 3 Gear oil
- 3.1 Check gear oil level
- 4 Disassembling and assembling the gearbox
- 4.1 Schematic overview – Gearbox
- 4.2 Summary of components of gearbox
- 4.3 Summary of components- Gearbox housing cover and 5th/6th gear
- 4.4 Summary of components – Clutch housing
- 4.5 Summary of components – Shafts, differential gear and gearshift forks
- 4.6 Summary of components – Gearshift unit
- 4.7 Assembly overview – shift forks
- 4.8 Repairing gearshift forks
- 4.9 Repairing gearshift unit
- 4.10 Disassembling and assembling the gearbox
- 5 Gearbox housing, clutch housing
- 5.1 Summary of components – Gearbox housing,clutch housing
- 5.2 Summary of components- Gearbox housing cover
- 5.3 Repairing gearbox housing cover
- 1 Repairing shift mechanism
- 35 – Gears, shafts
- 1 Drive shaft
- 1.1 Summary of components – Drive shaft
- 1.2 Disassembling and assembling the drive shaft
- 1.3 Replace gasket ring for drive shaft
- 2 Output shaft
- 2.1 Summary of components – Output shaft
- 2.2 Disassembling and assembling the output shaft
- 1 Drive shaft
- 39 – Final drive – differential
- 1 Replacing the flange shaft gasket rings (gearbox assembled)
- 1.1 Replacing the left flange shaft gasket ring
- 1.2 Replacing the right flange shaft seal ring
- 2 Differential gear
- 2.1 Summary of components – Differential
- 2.2 Disassembling and assembling differential gear
- 2.3 Adjusting the differential gear
- 1 Replacing the flange shaft gasket rings (gearbox assembled)
Language: English
Format: PDF
Pages: 214