Skoda Octavia II 2004, Octavia II 2010, Octavia III 2013, Octavia III 2014, Superb II 2008, Yeti 2010, Yeti 2011 Manual gearbox 0AJ Workshop Manual

Skoda Octavia II 2004, Octavia II 2010, Octavia III 2013, Octavia III 2014, Superb II 2008, Yeti 2010, Yeti 2011 Manual gearbox 0AJ Workshop Manual PDF free online

Edition 05.2014

Repair Group

  • 00 – Technical data
  • 30 – Clutch
  • 34 – Controls, housing
  • 35 – Gears, shafts
  • 39 – Final drive – differential

Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

CONTENTS

  • 00 – Technical data
    • 1 Identification of the gearbox
      • 1.1 Location on the gearbox
      • 1.2 Identification characters, aggregate assignment, ratios, capacities
    • 2 Transmission System – Overview
      • 2.1 Designation of components and transmission ratio
    • 3 General repair information
      • 3.1 Components
  • 30 – Clutch
    • 1 Repairing clutch control
      • 1.1 Overview
      • 1.2 Summary of components – Foot controls
      • 1.3 Summary of components – Hydraulics
      • 1.4 Removing and installing holder for knee airbag with crash strut for clutch pedal (Yeti)
      • 1.5 Removing and installing bearing bush (Octavia III)
      • 1.6 Removing and installing the over-centre helper spring
      • 1.7 Removing and installing tension spring and over-centre helper spring (Octavia III)
      • 1.8 Removing and installing the clutch pedal
      • 1.9 Removing and installing bearing block for clutch pedal
      • 1.10 Removing and installing the master cylinder
      • 1.11 Removing and installing clutch position sender
      • 1.12 Check hydraulic clutch control
      • 1.13 Removing and installing the slave cylinder
      • 1.14 Removing and installing cables for clutch control (Octavia III)
      • 1.15 Bleeding the clutch control
    • 2 Clutch release mechanism
      • 2.1 Assembly overview – clutch release mechanism
      • 2.2 Repairing clutch control
    • 3 Repairing clutch
      • 3.1 Summary of components – repairing the clutch
      • 3.2 Removing and installing clutch
      • 3.3 Fault finding power transmission – problems with the clutch and clutch control
  • 34 – Controls, housing
    • 1 Repairing shift mechanism
      • 1.1 Fitting location of shift mechanism
      • 1.2 Summary of components for clutch
      • 1.3 Summary of components – Gearshift knob with shift lever collar
      • 1.4 Summary of components – Gearshift mechanism
      • 1.5 Summary of components – Control cables
      • 1.6 Removing and installing gearshift knob with shift lever collar
      • 1.7 Removing and installing selector mechanism
      • 1.8 Disassembling and assembling shift mechanism housing
      • 1.9 Removing and installing the cable lock from the relay lever
      • 1.10 Removing and installing shift cable and selector cable
      • 1.11 Setting the shift mechanism
    • 2 Removing and installing the gearbox
      • 2.1 Removing the gearbox
      • 2.2 Installing the gearbox
      • 2.3 Tightening torques
      • 2.4 Transporting the gearbox
    • 3 Gear oil
      • 3.1 Check gear oil level
    • 4 Disassembling and assembling the gearbox
      • 4.1 Schematic overview – Gearbox
      • 4.2 Summary of components of gearbox
      • 4.3 Summary of components- Gearbox housing cover and 5th/6th gear
      • 4.4 Summary of components – Clutch housing
      • 4.5 Summary of components – Shafts, differential gear and gearshift forks
      • 4.6 Summary of components – Gearshift unit
      • 4.7 Assembly overview – shift forks
      • 4.8 Repairing gearshift forks
      • 4.9 Repairing gearshift unit
      • 4.10 Disassembling and assembling the gearbox
    • 5 Gearbox housing, clutch housing
      • 5.1 Summary of components – Gearbox housing,clutch housing
      • 5.2 Summary of components- Gearbox housing cover
      • 5.3 Repairing gearbox housing cover
  • 35 – Gears, shafts
    • 1 Drive shaft
      • 1.1 Summary of components – Drive shaft
      • 1.2 Disassembling and assembling the drive shaft
      • 1.3 Replace gasket ring for drive shaft
    • 2 Output shaft
      • 2.1 Summary of components – Output shaft
      • 2.2 Disassembling and assembling the output shaft
  • 39 – Final drive – differential
    • 1 Replacing the flange shaft gasket rings (gearbox assembled)
      • 1.1 Replacing the left flange shaft gasket ring
      • 1.2 Replacing the right flange shaft seal ring
    • 2 Differential gear
      • 2.1 Summary of components – Differential
      • 2.2 Disassembling and assembling differential gear
      • 2.3 Adjusting the differential gear

Language: English
Format: PDF
Pages: 214

Skoda Octavia II 2004, Octavia II 2010, Octavia III 2013, Octavia III 2014, Superb II 2008, Yeti 2010, Yeti 2011 Manual gearbox 0AJ Workshop Manual PDF free online

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