Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
Repair Group
- 00 – Technical data
- 30 – Clutch
- 34 – Controls, housing
- 35 – Gears, shafts
- 39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Identification of the gearbox
- 1.1 Identification characters, aggregate assignment, ratios, filling capacities (Octavia II)
- 1.2 Identification characters, aggregate assignment, ratios, filling capacities (Octavia III)
- 2 Overview of Transmission System
- 2.1 Designation of components and transmission ratio
- 3 Safety instructions
- 3.1 Safety measures for working on vehicles with start/stop system
- 4 Electrical components
- 4.1 Summary of components: Electrical components
- 5 General repair information
- 1 Identification of the gearbox
- 30 – Clutch
- 1 Repairing clutch control
- 1.1 Summary (Octavia II)
- 1.2 Overview of the fitting positions: Clutch control (Octavia III)
- 1.3 Summary of components – Foot controls (Octavia ll)
- 1.4 Summary of components: Foot controls (Octavia III)
- 1.5 Removing and installing bearing bush (Octavia III)
- 1.6 Removing and installing retractor spring (Octavia II)
- 1.7 Removing and installing retractor spring (Octavia III)
- 1.8 Removing and installing over-centre helper spring (Octavia III)
- 1.9 Removing and installing clutch pedal (Octavia II)
- 1.10 Removing and installing clutch pedal (Octavia IlI)
- 1.11 Removing and installing bearing bracket (Octavia II)
- 1.12 Removing and installing bearing bracket for clutch pedal (Octavia III)
- 1.13 Removing and installing master cylinder (Octavia II)
- 1.14 Removing and installing master cylinder (Octavia IIl)
- 1.15 Removing and installing clutch position sender G476 (Octavia II)
- 1.16 Removing and installing clutch position sender G476 (Octavia IIl)
- 1.17 Summary of components – Hydraulic system (Octavia ll)
- 1.18 Summary of components: Clutch hydraulics (Octavia III)
- 1.19 Checking the hydraulic clutch control (Octavia II)
- 1.20 Checking the master and slave cylinder (Octavia III)
- 1.21 Removing and installing slave cylinder (Octavia II)
- 1.22 Removing and installing master cylinder (Octavia III)
- 1.23 Removing and installing cables for clutch control (Octavia III)
- 1.24 Bleeding the clutch control (Octavia II)
- 1.25 Bleeding the clutch control (Octavia III)
- 2 Repairing clutch control
- 2.1 Repairing the clutch control (Octavia II)
- 2.2 Summary of components: Clutch control (Octavia III)
- 2.3 Repairing the clutch control (Octavia III)
- 3 Repairing clutch
- 3.1 Repairing the clutch (Octavia II)
- 3.2 Summary of components: Clutch (Octavia III)
- 3.3 Removing and installing clutch (Octavia IlI)
- 3.4 Fault finding power transmission – problems with the clutch and clutch control (Octavia II)
- 1 Repairing clutch control
- 34 – Controls, housing
- 1 Shift mechanism
- 1.1 Fitting location of shift mechanism
- 1.2 Summary of components shift mechanism (Octavia ll)
- 1.3 Summary of components – gearshift knob with shift lever collar (Octavia II)
- 1.4 Summary of components: Gear shift knob and shift lever collar (Octavia III)
- 1.5 Removing and installing gearshift knob and shift lever collar (Octavia II)
- 1.6 Removing and installing gear shift knob (Octavia IlI)
- 1.7 Summary of components – Shift mechanism up to 10.2006 (Octavia II)
- 1.8 Summary of components – Shift mechanism as of 11.2006 (Octavia II)
- 1.9 Disassembling and assembling shift mechanism as of 11.2006 (Octavia II)
- 1.10 Summary of components – Control cables up to 10.2006 (Octavia II)
- 1.11 Summary of components – Control cables as of 11.2006 (Octavia II)
- 1.12 Plastic relay lever (Octavia II)
- 1.13 Summary of components: Gearshift mechanism (Octavia III)
- 1.14 Removing and installing shift mechanism (Octavia II)
- 1.15 Removing and installing shift mechanism and selector cable (Octavia II)
- 1.16 Remove and install shift mechanism (Octavia IlI)
- 1.17 Setting shift mechanism (Octavia II)
- 1.18 Setting shift mechanism (Octavia IlI)
- 2 Removing and installing the gearbox
- 2.1 Removing gearbox (Octavia II)
- 2.2 Removing gearbox (Octavia III)
- 2.3 Transporting the gearbox
- 2.4 Install gearbox (Octavia II)
- 2.5 Installing gearbox (Octavia III)
- 3 Check gear oil level
- 4 Disassembling and assembling the gearbox
- 4.1 Gearbox – Summary of components
- 4.2 Summary of components
- 4.3 Removing and installing gearbox housing cover and 5th gear
- 4.4 Detaching and attaching clutch housing
- 4.5 Removing and installing the drive shaft, output shaft, differential gear, shift mechanism and gearshift forks
- 4.6 Mounting sequence
- 5 Repairing gearbox housing and clutch housing
- 6 Repairing shift mechanism
- 6.1 Replacing the gasket ring for the gearshift shaft
- 7 Disassembling and assembling the gearshift forks
- 1 Shift mechanism
- 35 – Gears, shafts
- 1 Drive shaft
- 1.1 Disassembling and assembling the drive shaft
- 1.2 Replace gasket ring for drive shaft
- 2 Output shaft
- 2.1 Disassembling and assembling the output shaft
- 1 Drive shaft
- 39 – Final drive – differential
- 1 Gasket rings
- 1.1 Overview of the fitting positions: Gasket rings
- 1.2 Replacing the left flange shaft gasket ring (on an installed gearbox)
- 1.3 Replacing the right flange shaft gasket ring (on an installed gearbox)
- 2 Differential gear
- 2.1 Disassembling and assembling differential gear
- 2.2 Adjusting the differential gear
- 1 Gasket rings
Language: English
Format: PDF
Pages: 182