Skoda Octavia 1997 1.6L /75 kW Engine Workshop Manual

Skoda Octavia 1997 1.6 L/75 kW Engine Workshop Manual PDF free online. Engine code: AVU, BFQ

CONTENTS

00 – Technical Data

  • Technical Data

10 – Removing and Installing Engine

  • Removing and installing engine – Part 1
    • Removing engine
    • Attaching engine to assembly stand
  • Removing and installing engine – Part 2
    • Installing the engine
    • Align unit mounting for engine – gearbox
    • Tightening torques
    • Assembly bracket

13 – Crankgear

  • Disassembling and assembling engine
    • Removing and installing V-ribbed belt
  • Removing and installing, tightening the timing belt
    • Summary of components
    • Removing toothed belt
    • Installing toothed belt, tensioning (setting timing)
    • Inspecting the semi-automatic timing belt tensioning pulley
  • Removing and installing sealing flange and pressure plate
    • Replacing gasket ring for crankshaft -on the belt pulley side
    • Removing and installing the front seali
    • Removing and installing drive plate
  • Removing and installing crankshaft
  • Disassembling and assembling piston and conrod

15 – Cylinder Head, Valve Gear

  • Removing and installing cylinder head
    • Cylinder head – summary of components
    • Removing and installing cylinder head
    • Inspecting the cylinder head for distortion
    • Reworking a cylinder head
    • Testing the compression
  • Repairing Valve Gear
  • Camshaft
    • Replacing camshaft gasket ring
    • Removing and installing camshaft
  • Valve stem seals, valves guides, valve seats
    • Replacing valve stem seals
    • Inspect valve guides
    • Reworking valve seats

17 – Lubrication

  • Removing and installing parts of the lubrication system
    • Disassembling and assembling the oil filter holder
  • Removing and installing oil pan
  • Testing oil pressure and oil pressure switch

19 – Cooling

  • Parts of cooling system – Summary of components
    • Parts of the cooling system fitted to body
    • Parts of cooling system engine side
    • Connection diagram for coolant hoses
    • Draining and filling up coolant
    • Removing and installing radiator
    • Removing and installing coolant pump
  • Electronically controlled cooling system
    • Operation
    • Testing electronically controlled cooling system
    • Disassembling and assembling coolant distributor housing
    • Testing thermostat for map-controlled engine cooling

20 – Fuel Supply

  • Removing and installing parts of the fuel supply system
    • Removing and installing the fuel tank with component parts and fuel filter
    • Safety precautions when working on the fuel supply system
    • Rules of cleanliness
    • Removing and installing the fuel delivery unit
    • Removing and installing the fuel gauge sender
    • Removing and installing the fuel tank
    • Connecting remote control
    • Disconnecting the fuel delivery unit with crash signal
    • Testing fuel pump
    • Inspecting fuel flow rate
  • Inspecting the electronic power control (electronic throttle)
  • Activated charcoal filter system
    • Operation
    • Repairing parts of the activated charcoal filter system

26 – Exhaust System

  • Removing and installing parts of the exhaust system
    • Exhaust manifold, exhaust pipe with catalytic converter and attached parts
    • Silencer with hanger
    • Removing and installing front exhaust pipe
    • Removing and installing exhaust manifold
    • Replacing front or rear silencer
    • Aligning exhaust system free of stress
    • Checking the exhaust system for leaks
  • Secondary air system
    • Removing and installing parts of the secondary air injection system
  • Exhaust gas recirculation system
    • Exhaust gas recirculation system – summary of components

Language: English
Format: PDF
Pages: 120

Skoda Octavia 1997 1.6 L/75 kW Engine Workshop Manual PDF free online

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