Skoda Octavia 1997 1.6L 75kW Engine Workshop Manual

Skoda Octavia 1997 1.6 L/75 kW Engine Workshop Manual PDF free online. Engine code: AVU, BFQ

00 – Technical Data

10 – Removing and Installing Engine

Removing and installing engine – Part 1
- Removing engine
- Attaching engine to assembly stand
Removing and installing engine – Part 2
- Installing the engine
- Align unit mounting for engine – gearbox
- Tightening torques
- Assembly bracket

13 – Crankgear

Disassembling and assembling engine
- Removing and installing V-ribbed belt
Removing and installing, tightening the timing belt
- Summary of components
- Removing toothed belt
- Installing toothed belt, tensioning (setting timing)
- Inspecting the semi-automatic timing belt tensioning pulley
Removing and installing sealing flange and pressure plate
- Replacing gasket ring for crankshaft -on the belt pulley side
- Removing and installing the front seali
- Removing and installing drive plate
Removing and installing crankshaft
Disassembling and assembling piston and conrod

15 – Cylinder Head, Valve Gear

Removing and installing cylinder head
- Cylinder head – summary of components
- Removing and installing cylinder head
- Inspecting the cylinder head for distortion
- Reworking a cylinder head
- Testing the compression
Repairing Valve Gear
Camshaft
- Replacing camshaft gasket ring
- Removing and installing camshaft
Valve stem seals, valves guides, valve seats
- Replacing valve stem seals
- Inspect valve guides
- Reworking valve seats

17 – Lubrication

Removing and installing parts of the lubrication system
- Disassembling and assembling the oil filter holder
Removing and installing oil pan
Testing oil pressure and oil pressure switch

19 – Cooling

Parts of cooling system – Summary of components
- Parts of the cooling system fitted to body
- Parts of cooling system engine side
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Removing and installing radiator
- Removing and installing coolant pump
Electronically controlled cooling system
- Operation
- Testing electronically controlled cooling system
- Disassembling and assembling coolant distributor housing
- Testing thermostat for map-controlled engine cooling

20 – Fuel Supply

Removing and installing parts of the fuel supply system
- Removing and installing the fuel tank with component parts and fuel filter
- Safety precautions when working on the fuel supply system
- Rules of cleanliness
- Removing and installing the fuel delivery unit
- Removing and installing the fuel gauge sender
- Removing and installing the fuel tank
- Connecting remote control
- Disconnecting the fuel delivery unit with crash signal
- Testing fuel pump
- Inspecting fuel flow rate
Inspecting the electronic power control (electronic throttle)
Activated charcoal filter system
- Operation
- Repairing parts of the activated charcoal filter system

26 – Exhaust System

Removing and installing parts of the exhaust system
- Exhaust manifold, exhaust pipe with catalytic converter and attached parts
- Silencer with hanger
- Removing and installing front exhaust pipe
- Removing and installing exhaust manifold
- Replacing front or rear silencer
- Aligning exhaust system free of stress
- Checking the exhaust system for leaks
Secondary air system
- Removing and installing parts of the secondary air injection system
Exhaust gas recirculation system
- Exhaust gas recirculation system – summary of components

Language: English
Format: PDF
Pages: 120