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Sisu Citius Series 44 49 66 74 and 84 Engines Workshop Manual

Sisu

Sisu Citius Series 44, 49, 66, 74 and 84 Engines Workshop Manual PDF. This Workshop Manual is intended to assist with workshop operations and repair work. This Workshop Manual does not cover the regular service procedure as this is explained in the Citius series Instruction Manual.

Citius series engines (types 44, 49, 66, 74 and 84) are generally of the same construction, so the same repair instructions will usually apply to various engine types. The differences between the various engine types, which affect repair work, are mentioned in the technical data and repair instructions. All measurements are in millimetres and valid when the temperature of the parts is +20°C, unless otherwise stated.

Before starting any repair work, please read the safety instructions at the beginning of this book. Make sure that you have all the necessary tools, parts and accessories to hand. The special tools mentioned in the work instructions are not all essential, but they speed up and facilitate the work and contribute to successful execution of the work. An engine which has undergone repairs must be run in just like a new one.

Should the engine require work not described in this manual, please consult your local agent or the Service Department of Sisu Diesel Inc., Linnavuori, Finland. To facilitate consulting, find out the following facts about the engine before contacting us:

  • engine type
  • engine number
  • model or equipment
  • hours operated or kilometres driven.

As Sisu Diesel Inc. is continuously developing the products, all rights are reserved to alter the specifications, accessories and the service and repair procedure without separate notice.

CONTENTS

  • TO THE USER
  • SAFETY INSTRUCTIONS
  • ENGINE TYPE DESIGNATIONS
  • LOCATION OF THE ENGINE SERIAL NO
  • MARKING OF THE EEM 3 CONTROL UNIT
  • LIFTING THE ENGINE
  • CONSTRUCTION
    • Technical Data
    • General
    • Cylinder Block
    • Flywheel Housing
    • Valve Mechanism
    • Cylinder Head, 2V Engines
    • Cylinder Head, 4V Engines
    • Crank Mechanism
    • Timing Gears
    • Lubricating System
    • Cooling System
    • Inlet and Exhaust System
  • TECHNICAL DATA
    • Cylinder Block
    • Cylinder Liners
    • Cylinder Head
    • Valves and Rockers
    • Tappets and Push Rods
    • Camshaft
    • Crankshaft
    • Flywheel
    • Balancing Unit
    • Timing Gears
    • Connecting Rod
    • Piston, Rings and Pin
    • Lubricating System
    • Oil Pump
    • Coolant Pump
    • Thermostat
    • Turbocharger
  • TIGHTENING TORQUES
  • SPECIAL TOOLS
    • Cylinder Block
    • Timing Gear- and Flywheel Housing
    • Cylinder Head and Valve Mechanism
    • Crank Mechanism
    • Coolant Pump
    • Fuel System

WORK INSTRUCTIONS

  • 1. CYLINDER BLOCK
    • 1.1. Measuring cylinder liner wear
    • 1.2. Removing cylinder liner
    • 1.3. Checking cylinder block
    • 1.4. Changing camshaft bushing
    • 1.5. Fitting plug at camshaft rear end
    • 1.6. Oversize bushings for camshaft
    • 1.7. Fitting plug at camshaft rear end (oversize bushings)
    • 1.8. Fitting cylinder liner
  • 2. FLYWHEEL HOUSING
    • 2.1. Fitting flywheel housing
    • 2.2. Changing crankshaft rear oil seal
  • 3. CYLINDER HEAD, 2V ENGINES
    • 3.1. Removing cylinder head
    • 3.2. Removing valves
    • 3.3. Checking cylinder head
    • 3.4. Changing valve guides
    • 3.5. Machining valve seat
    • 3.6. Changing valve seat rings
    • 3.7. Grinding valves
    • 3.8. Fitting valves
    • 3.9. Fitting cylinder head
  • 4. CYLINDER HEAD, 4V ENGINES
    • 4.1. Reconditioning
    • 4.2. Fitting Cylinder Head
  • 5. VALVE MECHANISM, 2V ENGINES
    • 5.1. Reconditioning valve mechanism
    • 5.2. Changing camshaft / camshaft gear
    • 5.3. Adjusting valves
  • 6. VALVE MECHANISM, 4V ENGINES
    • 6.1. Reconditioning valve mechanism
    • 6.2. Checking and Adjusting Valve Clearances
  • 7. CRANKSHAFT
    • 7.1. Removing crankshaft
    • 7.2. Checking crankshaft
    • 7.3. Changing crankshaft gears
    • 7.4. Fitting crankshaft
    • 7.5. Crankshaft hub piece
    • 7.6. Checking element of the rubber damper
    • 7.7. Viscose type Vibration Damper
  • 8. CONNECTING RODS AND PISTONS
    • 8.1. Removing Pistons Together with Connecting Rods
    • 8.2. Changing Connecting Rod Bearings
    • 8.3. Checking Connecting Rod
    • 8.4. Changing Piston Rings
    • 8.5. Checking Pistons
    • 8.6. Fitting Piston Pin
    • 8.7. Fitting Piston Together with Connecting Rod
  • 9. COUNTERBALANCE (44- and 49-Engines)
    • 9.1. Removing and Disassembling Counterbalance Unit
    • 9.2. Reconditioning Counterbalance Unit
    • 9.3. Fitting Counterbalance Unit
    • 9.4. Changing Crankshaft Gear Rim
  • 10. FLYWHEEL
    • 10.1. Changing Starter Ring Gear on Flywheel
    • 10.2. Fitting Flywheel
  • 11. TIMING GEAR ASSEMBLY, 44-, 49-, 66- ENGINES
    • 11.1. Removing Timing Gear Casing
    • 11.2. Reconditioning Idler Gear
    • 11.3. Fitting Timing Gear Casing
    • 11.4. Power Take-off
  • 12. TIMING GEAR ASSEMBLY, 74- AND 84-ENGINES
    • 12.1. Removing Timing Gear Casing
    • 12.2. Fitting Timing Gear Casing
    • 12.3. Fan Drive Device
  • 13. LUBRICATION SYSTEM
    • 13.1. Oil Pressure Regulating Valve
    • 13.2. Removing and Dismantling Lubricating Oil Pump
    • 13.3. Assembling and Fitting Lubricating Oil Pump
    • 13.4. Piston Cooling Nozzles
    • 13.5. Fitting Oil Sump Gasket
    • 13.6. Lubricating Oil Cooler
    • 13.7. Lubricating Oil Quality Requirements
    • 13.8. Oil Capacities
  • 14. COOLING SYSTEM
    • 14.1. Quality Requirements of Coolant
    • 14.2. Thermostat
    • 14.3. Reconditioning Coolant Pump
    • 14.4. Coolant Pumps with Heavy Duty Bearings
    • 14.5. Reconditioning the Coolant Pump
  • 15. INLET AND EXHAUST SYSTEM
    • 15.1. Checking the Air Cleaner
    • 15.2. Checking the Inlet and Exhaust Pipes
    • 15.3. Checking the Turbocharger
    • 15.4. Fitting the Turbocharger
  • 16. FUEL SYSTEM
    • 16.1. Technical Data
    • 16.2. Bleeding Fuel System
    • 16.3. Measuring Fuel Feed Pressure
    • 16.4. Inspecting Injectors
    • 16.5. High-Pressure Pump
    • 16.6. Rail
    • 16.7. Fuel Quality Requirements
  • 17. EEM3 ENGINE CONTROL SYSTEM
    • 17.1. Construction of the EEM3
    • 17.2. EEM3 Engine Control System, Description
    • 17.3. Service Tool of the EEM3 System
    • 17.4. Changing the Control Unit (ECU)
    • 17.5. Changing the ID Module
    • 17.6. Wiring Sets
    • 17.7. Sensors of the Engine Control System
  • 18. ELECTRICAL SYSTEM
    • 18.1. Alternators
    • 18.2. Starters

Language: English
Format: PDF
Pages: 118

Sisu Citius Series 44, 49, 66, 74 and 84 Engines Workshop Manual PDF free online