Edition 06.2018. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
List of Workshop Manual Repair Groups
Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Safety information
- 1.1 Safety measures when working on vehicles with a start/stop system
- 1.2 Safety precautions when using testers and measuring instruments during a road test
- 2 Identification
- 2.1 Gearbox codes
- 3 Repair instructions
- 3.1 General repair instructions
- 3.2 Contact corrosion
- 4 Technical data
- 4.1 Capacity
- 4.2 Allocation gearbox – engine
- 4.3 Calculation of gear ratios
- 5 Overview – power transmission
- 5.1 Overview – power transmission – front-wheel drive
- 6 Electrical components
- 6.1 Overview of fitting locations-electnca
- 1 Safety information
- 30 – Clutch
- 1 Clutch operation
- 1.1 Overview of fitting locations – clutch mechanism
- 1.2 Assembly overview – pedal cluster
- 1.3 Assembly overview – clutch hydraulics
- 1.4 Assembly overview – clutch release mechanism
- 1.5 Removing and installing bearing bush
- 1.6 Removing and installing clutch pedal
- 1.7 Removing and installing over-centre spring
- 1.8 Removing and installing return spring
- 1.9 Removing and installing mounting bracket
- 1.10 Removing and installing master cylinder
- 1.11 Removing and installing slave cylinder
- 1.12 Removing and installing lines for clutch mechanism
- 1.13 Bleeding clutch mechanism
- 1.14 Checking clutch master cylinder and clutch slave cylinder
- 1.15 Removing and installing clutch position sender G476
- 1.16 Repairing clutch release mechanism
- 2 Clutch
- 2.1 Assembly overview – clutch
- 2.2 Removing and installing clutch
- 1 Clutch operation
- 34 – Controls, housing
- 1 Selector mechanism
- 1.1 Installation position – selector mechanism
- 1.2 Overview – selector mechanism
- 1.3 Assembly overview – gear knob and cover
- 1.4 Assembly overview – selector mechanism
- 1.5 Removing and installing gear knob
- 1.6 Removing and installing selector mechanism
- 1.7 Gear mechanism: repairing
- 1.8 Adjusting selector mechanism
- 1.9 Checking selector mechanism
- 1.10 Renewing seal for selector shaft
- 2 Removing and installing manual gearbox
- 2.1 Specified torques – gearbox
- 2.2 Removing manual gearbox
- 2.3 Installing manual gearbox
- 3 Assembly mountings
- 3.1 Assembly overview – assembly mountings
- 4 Transporting gearbox
- 5 Dismantling and assembling gearbox
- 5.1 Schematic overview – gearbox
- 5.2 Overview – gearbox
- 5.3 Assembly overview – cover for gearbox housing and 5th gear
- 5.4 Assembly overview – gearbox housing and selector mechanism
- 5.5 Assembly overview – selector unit
- 5.6 Assembly overview – input shaft, output shafts, differential, selector rods . .
- 5.7 Assembly overview – selector forks
- 5.8 Repairing selector unit
- 5.9 Repairing selector forks
- 5.10 Removing cover for gearbox
- 5.11 Dismantling and assembling gearbox
- 5.12 Installing cover for gearbox housing and 5th gear
- 6 Gearbox housing, clutch housing
- 6.1 Assembly overview of gearbox housing
- 6.2 Assembly overview of clutch housing
- 6.3 Repairing gearbox housing
- 6.4 Repairing clutch housing
- 7 Installing to engine and gearbox support
- 8 Gear oil
- 8.1 Checking gear oil level
- 8.2 Draining and filling gear oil
- 1 Selector mechanism
- 35 – Gears, shafts
- 1 Input shaft
- 1.1 Assembly overview – main shaft
- 1.2 Dismantling and assembling main shaft
- 1.3 Adjusting input shaft
- 2 Output shaft
- 2.1 Assembly overview – output shaft
- 2.2 Dismantling and assembling output shaft
- 2.3 Adjusting output shaft
- 3 Reverse shaft
- 3.1 Assembly overview – reverse shaft
- 3.2 Dismantling and assembling reverse shaft
- 1 Input shaft
- 39 – Final drive – differential
- 1 Oil seals
- 1.1 Fitting location overview – seals
- 1.2 Renewing left oil seal
- 1.3 Renewing right oil seal
- 1.4 Renewing input shaft seal
- 2 Differential
- 2.1 Assembly overview – differential
- 2.2 Dismantling and assembling differential
- 2.3 Adjusting differential
- 3 Adjustment overview
- 1 Oil seals
Language: English
Format: PDF
Pages: 253
Seat Arona 2018- Ibiza 2018- Leon 2013- Leon ST 2013- 5-speed manual 0A4 Workshop Manual