Seat Arona 2018- Ibiza 2018- Leon 2013- Leon ST 2013- 5-speed manual 0A4 Workshop Manual

Edition 06.2018. Technical information should always be available to the foremen and mechanics,  because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

CONTENTS

• 00 – Technical data
  • 1 Safety information
    • 1.1 Safety measures when working on vehicles with a start/stop system
    • 1.2 Safety precautions when using testers and measuring instruments during a road test
  • 2 Identification
    • 2.1 Gearbox codes
  • 3 Repair instructions
    • 3.1 General repair instructions
    • 3.2 Contact corrosion
  • 4 Technical data
    • 4.1 Capacity
    • 4.2 Allocation gearbox – engine
    • 4.3 Calculation of gear ratios
  • 5 Overview – power transmission
    • 5.1 Overview – power transmission – front-wheel drive
  • 6 Electrical components
    • 6.1 Overview of fitting locations-electnca
• 30 – Clutch
  • 1 Clutch operation
    • 1.1 Overview of fitting locations – clutch mechanism
    • 1.2 Assembly overview – pedal cluster
    • 1.3 Assembly overview – clutch hydraulics
    • 1.4 Assembly overview – clutch release mechanism
    • 1.5 Removing and installing bearing bush
    • 1.6 Removing and installing clutch pedal
    • 1.7 Removing and installing over-centre spring
    • 1.8 Removing and installing return spring
    • 1.9 Removing and installing mounting bracket
    • 1.10 Removing and installing master cylinder
    • 1.11 Removing and installing slave cylinder
    • 1.12 Removing and installing lines for clutch mechanism
    • 1.13 Bleeding clutch mechanism
    • 1.14 Checking clutch master cylinder and clutch slave cylinder
    • 1.15 Removing and installing clutch position sender G476
    • 1.16 Repairing clutch release mechanism
  • 2 Clutch
    • 2.1 Assembly overview – clutch
    • 2.2 Removing and installing clutch
• 34 – Controls, housing
  • 1 Selector mechanism
    • 1.1 Installation position – selector mechanism
    • 1.2 Overview – selector mechanism
    • 1.3 Assembly overview – gear knob and cover
    • 1.4 Assembly overview – selector mechanism
    • 1.5 Removing and installing gear knob
    • 1.6 Removing and installing selector mechanism
    • 1.7 Gear mechanism: repairing
    • 1.8 Adjusting selector mechanism
    • 1.9 Checking selector mechanism
    • 1.10 Renewing seal for selector shaft
  • 2 Removing and installing manual gearbox
    • 2.1 Specified torques – gearbox
    • 2.2 Removing manual gearbox
    • 2.3 Installing manual gearbox
  • 3 Assembly mountings
    • 3.1 Assembly overview – assembly mountings
  • 4 Transporting gearbox
  • 5 Dismantling and assembling gearbox
    • 5.1 Schematic overview – gearbox
    • 5.2 Overview – gearbox
    • 5.3 Assembly overview – cover for gearbox housing and 5th gear
    • 5.4 Assembly overview – gearbox housing and selector mechanism
    • 5.5 Assembly overview – selector unit
    • 5.6 Assembly overview – input shaft, output shafts, differential, selector rods . .
    • 5.7 Assembly overview – selector forks
    • 5.8 Repairing selector unit
    • 5.9 Repairing selector forks
    • 5.10 Removing cover for gearbox
    • 5.11 Dismantling and assembling gearbox
    • 5.12 Installing cover for gearbox housing and 5th gear
  • 6 Gearbox housing, clutch housing
    • 6.1 Assembly overview of gearbox housing
    • 6.2 Assembly overview of clutch housing
    • 6.3 Repairing gearbox housing
    • 6.4 Repairing clutch housing
  • 7 Installing to engine and gearbox support
  • 8 Gear oil
    • 8.1 Checking gear oil level
    • 8.2 Draining and filling gear oil
• 35 – Gears, shafts
  • 1 Input shaft
    • 1.1 Assembly overview – main shaft
    • 1.2 Dismantling and assembling main shaft
    • 1.3 Adjusting input shaft
  • 2 Output shaft
    • 2.1 Assembly overview – output shaft
    • 2.2 Dismantling and assembling output shaft
    • 2.3 Adjusting output shaft
  • 3 Reverse shaft
    • 3.1 Assembly overview – reverse shaft
    • 3.2 Dismantling and assembling reverse shaft
• 39 – Final drive – differential
  • 1 Oil seals
    • 1.1 Fitting location overview – seals
    • 1.2 Renewing left oil seal
    • 1.3 Renewing right oil seal
    • 1.4 Renewing input shaft seal
  • 2 Differential
    • 2.1 Assembly overview – differential
    • 2.2 Dismantling and assembling differential
    • 2.3 Adjusting differential
  • 3 Adjustment overview

Language: English
Format: PDF
Pages: 253

Seat Arona 2018- Ibiza 2018- Leon 2013- Leon ST 2013- 5-speed manual 0A4 Workshop Manual