Seat 6-speed manual gearboxes 02Q and 0FB Workshop Manual

Leon 2013- Leon ST 2013-. Edition 01.2017. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

CONTENTS

  • 00 – Technical data
    • 1 Identification
      • 1.1 Gearbox codes
    • 2 Safety instructions
      • 2.1 Safety precautions for working on vehicles with start-stop system
      • 2.2 Safety precautions during road tests in which testing and measuring equipment is used
      • 2.3 All-wheel drive – notes on performance test
    • 3 Repair notes
      • 3.1 General repair notes
    • 4 Technical data
      • 4.1 Filling quantity
      • 4.2 Allocation gearbox – engine
      • 4.3 Ratio calculation
    • 5 Overview of the drive force
      • 5.1 Transmission layout – front-wheel drive
      • 5.2 Overview – power transmission – all-wheel drive
    • 6 Electrical components
  • 30 – Clutch
    • 1 Clutch mechanism
      • 1.1 Location overview – clutch mechanism
      • 1.2 Assembly overview – pedal cluster
      • 1.3 Assembly overview – clutch hydraulics
      • 1.4 Assembly overview – clutch release mechanism
      • 1.5 Removing and installing bearing bush
      • 1.6 Clutch pedal: removing and installing
      • 1.7 Removing and installing over-centre spring
      • 1.8 Removing and installing return spring
      • 1.9 Removing and installing mounting bracket
      • 1.10 Removing and installing master cylinder
      • 1.11 Removing and installing slave cylinder with release bearing
      • 1.12 Removing and installing lines for clutch hydraulics
      • 1.13 Removing and installing bleeder
      • 1.14 Bleeding clutch mechanism
      • 1.15 Checking clutch master cylinder and clutch slave cylinder
      • 1.16 Removing and installing clutch position sender G476
      • 1.17 Repair the clutch release assembly
    • 2 Clutch
      • 2.1 Exploded view – clutch unit
      • 2.2 Identifying different makes of clutch
      • 2.3 Clutch: removing and installing
  • 34 – Controls, housing
    • 1 Bevelled gears
      • 1.1 Assembly overview – bevel box
      • 1.2 Determining bevel box type
      • 1.3 Removing bevel box
      • 1.4 Installing the bevel gear
    • 2 Selector mechanism
      • 2.1 Installation position: Gear shift mechanism
      • 2.2 Assembly overview – gear lever knob and cover
      • 2.3 Exploded view – selector mechanism
      • 2.4 Removing and installing gear knob
      • 2.5 Gear selection mechanism: removing and fitting
      • 2.6 Adjusting selector mechanism
      • 2.7 Gear mechanism: verification
      • 2.8 Seal for the selector shaft: replacement
    • 3 Gearbox : removing and fitting
      • 3.1 Specified torques for gearbox
      • 3.2 Removing gearbox
      • 3.3 Installing gearbox
    • 4 Engine/gearbox mountings
      • 4.1 Exploded view – assembly mountings
    • 5 Transport of gearbox
      • 5.1 Transport of gearbox
      • 5.2 Transporting front differential lock
    • 6 Gearbox: disassembly and assembly
      • 6.1 Schematic overview – gearbox
      • 6.2 Exploded view – gearbox
      • 6.3 Gearbox: disassembly and assembly
      • 6.4 Exploded view – gearbox housing and selector mechanism
      • 6.5 Assembly overview – selector unit
      • 6.6 Assembly overview – input shaft, output shafts, differential, selector rods . .
      • 6.7 Assembly overview – selector forks
    • 7 Gearbox housing, clutch housing
      • 7.1 Assembly overview – gearbox housing
      • 7.2 Assembly overview – clutch housing
      • 7.3 Gearbox casing: repairing
      • 7.4 Clutch housing:
    • 8 Installing to engine and gearbox support
      • 8.1 Installing manual gearbox to engine and gearbox support
      • 8.2 installing bevel box or front differential lock to engine and gearbox support .
    • 9 Gear oil
    • 10 Front differential lock
      • 10.1 Assembly overview – front differential lock
      • 10.2 Allocation of front differential lock
      • 10.3 Removing front differential lock
      • 10.4 Installing front differential lock
  • 35 – Gears, shafts
    • 1 Input shaft
      • 1.1 Assembly overview – input shaft
      • 1.2 Disassembly and assembly of the input shaft
      • 1.3 Input shaft oil seal: replacement
    • 2 Secondary shaft
      • 2.1 Assembly overview – output shaft
      • 2.2 Dismantling and assembling output shaft
      • 2.3 Secondary shaft: adjustment
  • 39 – Final drive – differential
    • 1 Gear oil
      • 1.1 Checking gear oil level
    • 2 Oil for front differential lock
      • 2.1 Checking oil level in front differential lock
      • 2.2 Draining and filling oil in front differential lock
    • 3 Sealing rings
      • 3.1 Location overview – seals
      • 3.2 Renewing left oil seal
      • 3.3 Renewing right oil seal
    • 4 Differential:
      • 4.1 Assembly overview – differential
      • 4.2 Differential: assembly and disassembly
      • 4.3 Differential: Adjust
    • 5 Components of front differential lock
      • 5.1 Assembly overview – components of front differential lock
      • 5.2 Testing operation
      • 5.3 Removing and installing pump V181
      • 5.6 Renewing seals for front differential lock
      • 5.7 Renewing ball bearing for flange shaft
    • 6 Adjustment chart
    • 7 Components of bevel box
      • 7.1 Assembly overview – components of bevel box
      • 7.2 Renewing bevel box seals
      • 7.3 Renewing output flange and redetermining thickness of shim
      • 7.4 Renewing needle bearing (polygon bearing) and oil seal for right flange shaft

Language: English
Format: PDF
Pages: 340

Seat 6-speed manual gearboxes 02Q and 0FB Workshop Manual

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