Seat 6-speed manual gearbox 0AJ Workshop Manual
Leon 2013- Leon ST 2013-. Edition 11.2016. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
List of Workshop Manual Repair Groups
Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential
CONTENTS
- 00 – Technical data
- 1 Safety instructions
- 1.1 Safety precautions for working on vehicles with start-stop system
- 2 Identification
- 2.1 Gearbox codes
- 3 Repair notes
- 3.1 General repair notes
- 4 Technical data
- 4.1 Filling quantity
- 4.2 Allocation gearbox – engine
- 4.3 Ratio calculation
- 5 Overview of the drive force
- 5.1 Transmission layout – front-wheel drive
- 6 Electrical components
- 6.1 Fitting location overview – electrical components
- 1 Safety instructions
- 30 – Clutch
- 1 Clutch mechanism
- 1.1 Location overview – clutch mechanism
- 1.2 Assembly overview – pedal cluster
- 1.3 Assembly overview – clutch hydraulics
- 1.4 Assembly overview – clutch release mechanism
- 1.5 Removing and installing bearing bush
- 1.6 Clutch pedal: removing and installing
- 1.7 Removing and installing over-centre spring
- 1.8 Removing and installing return spring
- 1.9 Removing and installing mounting bracket
- 1.10 Removing and installing master cylinder
- 1.11 Removing and installing clutch slave cylinder
- 1.12 Removing and installing lines for clutch hydraulics
- 1.13 Bleeding clutch mechanism
- 1.14 Checking clutch master cylinder and clutch slave cylinder
- 1.15 Removing and installing clutch position sender G476
- 1.16 Repair the clutch release assembly
- 2 Clutch
- 1 Clutch mechanism
- 34 – Controls, housing
- 1 Selector mechanism
- 1.1 Installation position: Gear shift mechanism
- 1.2 Overview – selector mechanism
- 1.3 Assembly overview – gear lever knob and cover
- 1.4 Exploded view – selector mechanism
- 1.5 Removing and installing gear knob
- 1.6 Gear selection mechanism: removing and fitting
- 1.7 Adjusting selector mechanism
- 1.8 Gear mechanism: verification
- 1.9 Seal for the selector shaft: replacement
- 1.10 Gear mechanism: repairing
- 2 Gearbox : removing and fitting
- 2.1 Specified torques for gearbox
- 2.2 Removing gearbox
- 2.3 Installing gearbox
- 3 Engine/gearbox mountings
- 3.1 Exploded view – assembly mountings
- 4 Transport of gearbox
- 5 Gearbox: disassembly and assembly
- 5.1 Schematic overview – gearbox
- 5.2 System overview – gear box
- 5.3 Assembly overview – selector unit
- 5.4 Assembly overview – input shaft, output shafts, differential, selector rods .
- 5.5 Assembly overview – selector forks
- 5.6 Gearbox: disassembly and assembly
- 5.7 Exploded view – gearbox housing cover and 5th/6th gear
- 5.8 Repair selector forks
- 5.9 Repairing selector
- 6 Gearbox
- 6.1 Assembly overview – clutch housing
- 6.2 Assembly overview – gearbox housing and clutch housing
- 6.3 Assembly overview – gearbox housing cover
- 6.4 Repairing the gearbox housing cover
- 7 Installing to engine and gearbox support
- 8 Gear oil
- 8.1 Checking gear oil level
- 1 Selector mechanism
- 35 – Gears, shafts
- 1 Input shaft
- 1.1 Assembly overview – input shaft
- 1.2 Disassembly and assembly of the input shaft
- 1.3 Input shaft oil seal: replacement
- 2 Secondary shaft
- 2.1 Assembly overview – output shaft
- 2.2 Dismantling and assembling output shaft
- 1 Input shaft
- 39 – Final drive – differential
- 1 Sealing rings
- 1.1 Location overview – seals
- 1.2 Renewing left oil seal
- 1.3 Renewing right oil seal
- 2 Differential:
- 2.1 Assembly overview – differential
- 2.2 Differential: assembly and disassembly
- 2.3 Differential: Adjust
- 1 Sealing rings
Language: English
Format: PDF
Pages: 159
Seat 6-speed manual gearbox 0AJ Workshop Manual