Seat 6-speed manual gearbox 02S Workshop Manual

Leon 2013- Leon ST 2013-. Edition 03.2017. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

CONTENTS

• 00 – Technical data
  • 1 Identification
    • 1.1 Gearbox codes
  • 2 Safety instructions
    • 2.1 Safety precautions when working on vehicles with a start/stop system
  • 3 Repair instructions
    • 3.1 General repair instructions
  • 4 Technical data
    • 4.1 Allocation gearbox – engine
    • 4.2 Filling quantity
    • 4.3 Ratio calculation
  • 5 Overview of the drive force
    • 5.1 Transmission layout – front-wheel drive
    • 6.1 Fitting location overview – electricalcomponentsess
• 30 – Clutch
  • 1 Clutch mechanism
    • 1.1 Location overview – clutch mechanism
    • 1.2 Assembly overview – pedal cluster
    • 1.3 Assembly overview – clutch hydraulics
    • 1.4 Assembly overview – clutch release mechanism
    • 1.5 Removing and installing bearing bush
    • 1.6 Checking clutch master cylinder and clutch slave cylinder
    • 1.7 Removing and installing clutch position sender G476
    • 1.8 Removing and installing return spring
    • 1.9 Removing and installing over-centre spring
    • 1.10 Clutch pedal: removing and installing
    • 1.11 Removing and installing mounting bracket
    • 1.12 Removing and installing master cylinder
    • 1.13 Removing and installing clutch slave cylinder
    • 1.14 Removing and installing lines for clutch hydraulics
    • 1.15 Bleeding clutch mechanism
    • 1.16 Repair the clutch release assembly
  • 2 Clutch
    • 2.1 Exploded view – clutch unit
    • 2.2 Clutch: removing and installing
• 34 – Controls, housing
  • 1 Selector mechanism
    • 1.1 Installation position: Gear shift mechanism
    • 1.2 Assembly overview – gear lever knob and cover
    • 1.3 Exploded view – selector mechanism
    • 1.4 Removing and installing gear knob
    • 1.5 Gear selection mechanism: removing and fitting
    • 1.6 Seal for the selector shaft: replacement
    • 1.7 Adjusting selector mechanism
    • 1.8 Gear mechanism: verification
  • 2 Gearbox: removing and installing
    • 2.1 Removing gearbox
    • 2.2 Installing gearbox
    • 2.3 Specified torques for gearbox
  • 3 Assembly mountings
    • 3.1 Exploded view – assembly mountings
  • 4 Transport of gearbox
  • 5 Gearbox: disassembly and assembly
    • 5.1 Schematic overview – gearbox
    • 5.2 Overview – gearbox
    • 5.3 Exploded view: gearbox housing cover and 5th/6th gear
    • 5.4 Exploded view – gearbox housing and selector mechanism
    • 5.5 Assembly overview – selector unit
    • 5.6 Assembly overview – input shaft, output shafts, differential, selector rods .
    • 5.7 Assembly overview – selector forks
    • 5.8 Gearbox: disassembly and assembly
    • 5.9 Repairing selector unit
    • 5.10 Repair selector forks
    • 5.11 Removing cover for gearbox housing and 5th and 6th gears
    • 5.12 Install cover for gearbox housing and 5th and 6th gears
  • 6 Gearbox housing, clutch housing
    • 6.1 Assembly overview – gearbox housing and clutch housing
    • 6.2 Assembly overview – gearbox housing cover
    • 6.3 Gearbox casing: repairing
    • 6.4 Clutch housing:
    • 8 Gear oil
      • 8.1 Checking gear oil level
      • 8.2 Draining and filling gearbox oil
• 35 – Gears, shafts
  • 1 Input shaft
    • 1.1 Assembly overview – input shaft
    • 1.2 Disassembly and assembly of the input shaft
    • 1.3 Input shaft: adjustment
    • 1.4 Input shaft oil seal: replacement
  • 2 Secondary shaft
    • 2.1 Assembly overview – output shaft
    • 2.2 Dismantling and assembling output shaft
    • 2.3 Secondary shaft: adjustment
  • 3 Reverse shaft:
    • 3.1 Assembly overview – reverse shaft
    • 3.2 Dismantling and assembling reverse shaft
• 39 – Final drive – differential
  • 1 Sealing rings
    • 1.1 Location overview – seals
    • 1.2 Renewing left oil seal
    • 1.3 Renewing right oil seal
  • 2 Differential:
    • 2.1 Assembly overview – differential
    • 2.2 Differential: assembly and disassembly
    • 2.3 Differential: Adjust
  • 3 Adjustment chart

Language: English
Format: PDF
Pages: 226

Seat 6-speed manual gearbox 02S Workshop Manual