Seat 6-speed dual clutch gearbox 0D9 Workshop Manual

Leon 2013- Leon ST 2013-. Edition 05.2016. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

CONTENTS

  • 00 – Technical data
    • 1 Identification
      • 1.1 Gearbox identification
    • 2 Safety instructions
      • 2.1 Safety precautions when working on vehicles with a start/stop system
      • 2.2 Safety precautions when using testers and measuring instruments during a road test
      • 2.3 Notes on tow-starting and towing
      • 2.4 General safety regulations
    • 3 Repair notes
      • 3.1 General repair instructions
      • 3.2 Gaskets and seals
      • 3.3 Bolts, nuts
    • 4 Technical data
      • 4.1 Filling quantity
      • 4.2 Allocation gearbox – engine
      • 4.3 Calculation of gear ratios
    • 5 Electrical components
      • 5.1 Fitting location overview – electrical components
  • 30 – Clutch
    • 1 Coupling unit
      • 1.1 Assembly overview – dual clutch
      • 1.2 Removing and installing clutch end cover
      • 1.3 Removing dual clutch
      • 1.4 Installing dual clutch
  • 34 – Controls, housing
    • 1 Mechatronic unit
      • 1.1 Exploded view – mechatronic unit
      • 1.2 Removing and installing oil sump
      • 1.3 Removing and installing mechatronic unit
    • 2 Bevel box
      • 2.1 Assembly overview – bevel box
      • 2.2 Removing bevel box
    • 3 Gear selection mechanism
      • 3.1 Exploded view – selector mechanism
      • 3.2 Emergency release from position P
      • 3.3 Removing and installing selector lever handle
      • 3.4 Moving button to installation position in the handle
      • 3.5 Removing and installing selector mechanism
      • 3.6 Removing and installing selector lever cable
      • 3.7 Checking selector mechanism
      • 3.8 Selector lever control cable: checking and adjusting
      • 3.9 Renewing oil seal for selector shaft
    • 4 Gearbox : removing and fitting
      • 4.1 Specified torques for gearbox
      • 4.2 Removing gearbox
      • 4.3 Installing gearbox
    • 5 Engine/gearbox mountings
      • 5.1 Exploded view – assembly mountings
    • 6 Transporting gearbox
      • 6.1 Transporting gearbox
      • 6.2 Installing front differential lock to engine and gearbox support
    • 7 Installing to engine and gearbox support
      • 7.1 Installing manual gearbox to engine and gearbox support
      • 7.2 Installing front differential lock to engine and gearbox support
    • 8 Dismantling and assembling gearbox
      • 8.1 Exploded view – gearbox
    • 9 Gearbox oil circuit
      • 9.1 Overview – gear oil circuit
      • 9.2 Removing and installing gearbox oil cooler
      • 9.3 Removing and installing cover for gear oil pump
      • 9.4 Gear oil pump: dismounting and assembly
      • 9.5 Gear oil filter: dismounting and assembly
    • 10 Gearbox oil
      • 10.1 Checking gear oil level
      • 10.2 Draining and filling gearbox oil
    • 11 Front differential lock
      • 11.1 Assembly overview – front differential lock
      • 11.2 Removing front differential lock
      • 11.3 Installing front differential lock
      • 11.4 Removing and installing differential lock control unit J647
  • 35 – Gears, shafts
    • 1 Currently, no repairs can be made to gearwheels and shafts of this gearbox
  • 39 – Final drive – differential
    • 1 Gear oil
      • 1.1 Checking gear oil level in bevel box
    • 2 Oil for front differential lock
      • 2.1 Checking oil level in front differential lock
      • 2.2 Draining and filling oil in front differential lock
    • 3 Oil seals
      • 3.1 Fitting location overview – seals
      • 3.2 Renewing left oil seal
      • 3.3 Renewing right oil seal
    • 4 Components of front differential lock
      • 4.1 Assembly overview – components of front differential lock
      • 4.2 Testing operation
      • 4.3 Removing and installing pump for front differential lock V181
      • 4.4 Removing and installing clutch for front differential lock
      • 4.5 Renewing seals for front differential lock
      • 4.6 Renewing ball bearing for flange shaft
    • 5 Bevel box
      • 5.1 Assembly overview – bevel box
      • 5.2 Removing and installing flange shaft (right-side)
      • 5.3 Renewing needle bearings (polygon bearings) for flange shaft (right-side)
      • 5.4 Renewing output flange and redetermining thickness of shim, bevel box removed .

Language: English
Format: PDF
Pages: 210

Seat 6-speed dual clutch gearbox 0D9 Workshop Manual

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