Seat 6-speed dual clutch gearbox 0D9 Workshop Manual

Seat

Leon 2013- Leon ST 2013-. Edition 05.2016. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

00 – Technical data
- 1 Identification
  - 1.1 Gearbox identification
- 2 Safety instructions
  - 2.1 Safety precautions when working on vehicles with a start/stop system
  - 2.2 Safety precautions when using testers and measuring instruments during a road test
  - 2.3 Notes on tow-starting and towing
  - 2.4 General safety regulations
- 3 Repair notes
  - 3.1 General repair instructions
  - 3.2 Gaskets and seals
  - 3.3 Bolts, nuts
- 4 Technical data
  - 4.1 Filling quantity
  - 4.2 Allocation gearbox – engine
  - 4.3 Calculation of gear ratios
- 5 Electrical components
  - 5.1 Fitting location overview – electrical components
30 – Clutch
- 1 Coupling unit
  - 1.1 Assembly overview – dual clutch
  - 1.2 Removing and installing clutch end cover
  - 1.3 Removing dual clutch
  - 1.4 Installing dual clutch
34 – Controls, housing
- 1 Mechatronic unit
  - 1.1 Exploded view – mechatronic unit
  - 1.2 Removing and installing oil sump
  - 1.3 Removing and installing mechatronic unit
- 2 Bevel box
  - 2.1 Assembly overview – bevel box
  - 2.2 Removing bevel box
- 3 Gear selection mechanism
  - 3.1 Exploded view – selector mechanism
  - 3.2 Emergency release from position P
  - 3.3 Removing and installing selector lever handle
  - 3.4 Moving button to installation position in the handle
  - 3.5 Removing and installing selector mechanism
  - 3.6 Removing and installing selector lever cable
  - 3.7 Checking selector mechanism
  - 3.8 Selector lever control cable: checking and adjusting
  - 3.9 Renewing oil seal for selector shaft
- 4 Gearbox : removing and fitting
  - 4.1 Specified torques for gearbox
  - 4.2 Removing gearbox
  - 4.3 Installing gearbox
- 5 Engine/gearbox mountings
  - 5.1 Exploded view – assembly mountings
- 6 Transporting gearbox
  - 6.1 Transporting gearbox
  - 6.2 Installing front differential lock to engine and gearbox support
- 7 Installing to engine and gearbox support
  - 7.1 Installing manual gearbox to engine and gearbox support
  - 7.2 Installing front differential lock to engine and gearbox support
- 8 Dismantling and assembling gearbox
  - 8.1 Exploded view – gearbox
- 9 Gearbox oil circuit
  - 9.1 Overview – gear oil circuit
  - 9.2 Removing and installing gearbox oil cooler
  - 9.3 Removing and installing cover for gear oil pump
  - 9.4 Gear oil pump: dismounting and assembly
  - 9.5 Gear oil filter: dismounting and assembly
- 10 Gearbox oil
  - 10.1 Checking gear oil level
  - 10.2 Draining and filling gearbox oil
- 11 Front differential lock
  - 11.1 Assembly overview – front differential lock
  - 11.2 Removing front differential lock
  - 11.3 Installing front differential lock
  - 11.4 Removing and installing differential lock control unit J647
35 – Gears, shafts
- 1 Currently, no repairs can be made to gearwheels and shafts of this gearbox
39 – Final drive – differential
- 1 Gear oil
  - 1.1 Checking gear oil level in bevel box
- 2 Oil for front differential lock
  - 2.1 Checking oil level in front differential lock
  - 2.2 Draining and filling oil in front differential lock
- 3 Oil seals
  - 3.1 Fitting location overview – seals
  - 3.2 Renewing left oil seal
  - 3.3 Renewing right oil seal
- 4 Components of front differential lock
  - 4.1 Assembly overview – components of front differential lock
  - 4.2 Testing operation
  - 4.3 Removing and installing pump for front differential lock V181
  - 4.4 Removing and installing clutch for front differential lock
  - 4.5 Renewing seals for front differential lock
  - 4.6 Renewing ball bearing for flange shaft
- 5 Bevel box
  - 5.1 Assembly overview – bevel box
  - 5.2 Removing and installing flange shaft (right-side)
  - 5.3 Renewing needle bearings (polygon bearings) for flange shaft (right-side)
  - 5.4 Renewing output flange and redetermining thickness of shim, bevel box removed .

Language: English
Format: PDF
Pages: 210

Seat 6-speed dual clutch gearbox 0D9 Workshop Manual

Seat 6-speed dual clutch gearbox 0D9 Workshop Manual

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