Seat 5-speed manual gearbox 0AH Workshop Manual

Seat

Leon 2013- Leon ST 2013-. Edition 03.2017. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
30 – Clutch
34 – Controls, housing
35 – Gears, shafts
39 – Final drive – differential

CONTENTS

  • 00 – Technical data
    • 1 Identification
      • 1.1 Gearbox codes
    • 2 Safety instructions
      • 2.1 Safety precautions when working on vehicles with a start/stop system .
    • 3 Repair instructions
      • 3.1 Notes on general repairs
    • 4 Technical data
      • 4.1 Filling quantity
      • 4.2 Allocation gearbox – engine
      • 4.3 Ratio calculation
    • 5 Overview of the drive force
      • 5.1 Transmission layout – front-wheel drive
    • 6 Electrical components
      • 6.1 Fitting location overview – electrical components
  • 30 – Clutch
    • 1 Clutch mechanism
      • 1.1 Location overview – clutch mechanism
      • 1.2 Assembly overview – pedal cluster
      • 1.3 Assembly overview – clutch hydraulics
      • 1.4 Assembly overview – clutch release mechanism
      • 1.5 Removing and installing
      • 1.6 Clutch pedal: removing
      • 1.7 Removing and installing over-centre spring
      • 1.8 Removing and installing return spring
      • 1.9 Removing and installing mounting bracket
      • 1.10 Removing and installing master cylinder
      • 1.11 Removing and installing clutch slave cylinder
      • 1.12 Removing and installing lines for clutch hydraulics
      • 1.13 Bleeding clutch mechanism
      • 1.14 Checking clutch master cylinder and clutch slave cylinder
      • 1.15 Removing and installing clutch position sender G476
      • 1.16 Repair the clutch release assembly
    • 2 Clutch
      • 2.1 Exploded view – clutch unit
      • 2.2 Clutch: removing and installing
  • 34 – Controls, housing
    • 1 Selector mechanism
      • 1.1 Installation position: Gear shift mechanism
      • 1.2 Assembly overview – gear lever knob and cover
      • 1.3 Exploded view – selector mechanism
      • 1.4 Removing and installing gear knob
      • 1.5 Gear selection mechanism: removing and fitting
      • 1.6 Gear mechanism: repairing
      • 1.7 Adjusting selector mechanism
      • 1.8 Gear mechanism: verification
      • 1.9 Seal for the selector shaft: replacement
    • 2 Gearbox: removing and installing
      • 2.1 Specified torques for gearbox
      • 2.2 Removing gearbox
      • 2.3 Installing gearbox
    • 3 Assembly mountings
      • 3.1 Exploded view – assembly mountings
    • 4 Transport of gearbox
    • 5 Gearbox: disassembly and assembly
      • 5.1 Schematic overview – gearbox
      • 5.2 Overview – gearbox
      • 5.3 Gearbox: disassembly and assembly
      • 5.4 Assembly overview – selector unit
      • 5.5 Assembly overview – input shaft, output shafts, differential, selector rods
      • 5.6 Assembly overview – selector forks
      • 5.7 Repair selector forks
      • 5.8 Removing and installing selector unit
      • 5.9 Repairing selector unit
      • 6 Gearbox housing, clutch housing
      • 6.1 Assembly overview – clutch housing
      • 6.2 Assembly overview – gearbox housing and clutch housing
      • 6.3 Assembly overview – gearbox housing cover
    • 7 Installing to engine and gearbox support
    • 8 Gear oil
      • 8.1 Checking gear oil level
  • 35 – Gears, shafts
    • 1 Input shaft
      • 1.1 Assembly overview – input shaft
      • 1.2 Disassembly and assembly of the input shaft
      • 1.3 Input shaft oil seal: replacement
    • 2 Secondary shaft
      • 2.1 Assembly overview – output shaft
      • 2.2 Dismantling and assembling output shaft
  • 39 – Final drive – differential
    • 1 Sealing rings
      • 1.1 Location overview – seals
      • 1.2 Renewing left oil seal
      • 1.3 Renewing right oil seal
    • 2 Differential:
      • 2.1 Assembly overview – differential
      • 2.2 Differential: assembly and disassembly
      • 2.3 Differential: Adjust

Language: English
Format: PDF
Pages: 151

Seat 5-speed manual gearbox 0AH Workshop Manual