Seat 4-cylinder petrol engine 2.0L with direct injection, 4 V, turbocharger, timing chain, EA 888 III Generation BZ
Ateca 2017- Leon 2013- Leon ST 2013- Engine Workshop Manual. Edition 07.2018. . Engine ID: CZPB, DKZA. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
List of Workshop Manual Repair Groups
Repair Group
00 – Technical data
10 – Removing and installing engine
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
21 – Turbocharging/supercharging
24 – Mixture preparation – injection
26 – Exhaust system
28 – Ignition system
CONTENTS
- 00 – Technical data
- 1 Safety information
- 1.1 Safety regulations for working on fuel supply
- 1.2 Safety precautions for working on vehicles with start-stop system
- 1.3 Safety precautions when using testers and measuring instruments during a road test
- 1.4 Safety precautions when working on ignition system
- 1.5 Safety precautions when working on the cooling system
- 1.6 Safety precautions when working on exhaust system
- 2 Identification
- 2.1 Engine identification number/engine data
- 3 Repair notes
- 3.1 Rules for cleanliness
- 3.2 Foreign objects in engine
- 3.3 Contact corrosion
- 3.4 Routing and attachment of lines
- 3.5 Fitting radiator and condensers
- 3.6 Checking vacuum system
- 1 Safety information
- 10 – Removing and installing engine
- 1 Removing and installing engine
- 1.1 Removing engine
- 1.2 Separating engine and gearbox
- 2 Assembly mountings
- 2.1 Assembly overview – assembly mountings
- 2.2 Removing and installing motor mounting
- 2.3 Removing and installing gearbox mounting
- 2.4 Removing and installing pendulum support
- 2.5 Supporting engine in installation position
- 2.6 Adjusting assembly mountings
- 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings) .
- 3 Motor cover
- 3.1 Engine cover: Removing and installing
- 1 Removing and installing engine
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- 13 – Crankshaft group
- 1 Cylinder block (pulley end)
- 1.1 Assembly overview – cylinder block (pulley end)
- 1.2 Removing and installing poly-V belt
- 1.3 Removing and installing tensioner for poly V-belt
- 1.4 Removing and installing vibration damper
- 1.5 Removing and installing bracket for ancillaries:
- 1.6 Removing and installing engine support
- 1.7 Renewing crankshaft oil seal – belt pulley end
- 2 Cylinder block, gearbox end
- 2.1 Assembly overview – cylinder block, gearbox end
- 2.2 Removing and installing flywheel
- 2.3 Removing and installing sealing flange on gearbox side
- 3 Crankshaft
- 3.1 Assembly overview – crankshaft
- 3.2 Crankshaft dimensions
- 3.3 Arrangement of the crankshaft bearing shells
- 3.4 Renewing needle bearing in crankshaft
- 3.5 Measuring axial clearance of crankshaft
- 3.6 Measuring radial clearance of crankshaft
- 3.7 Removing and installing sender wheel
- 4 Balancer shaft
- 4.1 Assembly overview – balance shaft
- 4.2 Removing and installing balance shaft
- 4.3 Renewing oil seal for balance shaft (inlet side)
- 5 Pistons and conrods
- 5.1 Pistons with conrods – general over view of components
- 5.2 Removing and installing pistons
- 5.3 Checking pistons and cylinder bores
- 5.4 Separating new conrod
- 5.5 Checking radial clearance of conrods
- 5.6 Removing and installing oil spray jets
- 1 Cylinder block (pulley end)
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 1 Cylinder head
- 1.1 Assembly overview – cylinder head
- 1.2 Removing and installing cylinder head
- 1.3 Assembly overview – vacuum pump
- 1.4 Removing and installing vacuum pump
- 1.5 Checking compression
- 2 Timing chain cover
- 2.1 Assembly overview – cover for timing chain
- 2.2 Removing and installing timing chain cover
- 3 Chain drive
- 3.1 Assembly overview – camshaft timing chains
- 3.2 Assembly overview – drive chain for balance shaft
- 3.3 Removing and installing camshaft timing chain
- 3.4 Removing and installing drive chain for balance shaft
- 3.5 Checking valve timing
- 3.6 Checking timing chain
- 4 Valve gear
- 4.1 Valve gear – Components overview
- 4.2 Removing and installing camshaft
- 4.3 Removing and installing camshaft control valve 1 N205 and exhaust camshaft control valve 1 N318
- 4.4 Installing ball for sliding piece
- 4.5 Removing and installing actuator for camshaft adjuster
- 4.6 Removing and installing valve stem seals
- 5 Inlet and exhaust valves
- 5.1 Checking valve guides
- 5.2 Checking valves
- 5.3 Valve dimensions
- 1 Cylinder head
- 17 – Lubrication
- 1 Sump, oil pump
- 1.1 Assembly overview – sump, oil pump
- 1.2 Engine oil
- 1.3 Removing and installing lower part
- 1.4 Removing and installing upper part of sump
- 1.5 Removing and installing oil pump
- 1.6 Removing and installing oil level and oil temperature sender G266
- 2 Engine oil cooler
- 2.1 Assembly overview – engine oil cooler
- 2.2 Removing and installing engine oil cooler
- 2.3 Removing and installing mechanical switching valve
- 3 Crankcase ventilation
- 3.1 Assembly overview – crankcase breather system
- 3.2 Removing and installing oil separator
- 4 Oil filter, oil pressure switch
- 4.1 Assembly overview – oil filter
- 4.2 Exploded view – oil pressure switches/oil pressure control
- 4.3 Removing and installing piston cooling jet control valve N522
- 4.4 Removing and installing oil pressure switch F1
- 4.5 Removing and installing oil pressure switch for reduced oil pressure F378
- 4.6 Removing and installing stage 3 oil pressure switch F447
- 4.7 Checking oil pressure
- 4.8 Removing and installing oil pressure regulating valve N428
- 1 Sump, oil pump
- 19 – Cooling
- 1 Cooling system/coolant
- 1.1 Connection diagram – coolant hoses
- 1.2 Checking cooling system for leaks
- 1.3 Draining and adding coolant
- 1.4 Flushing cooling system
- 1.5 Flushing cooling system, quick reference guide
- 2 Coolant pump/thermostat assembly
- 2.1 Assembly overview – coolant pump, thermostat
- 2.2 Assembly overview – electric coolant pump
- 2.3 Assembly overview – coolant temperature sender
- 2.4 Coolant trailing pump V51 : removing and installing
- 2.5 Removing and installing coolant pump
- 2.6 Removing and installing toothed belt for coolant pump
- 2.7 Removing and installing coolant shut-off valve N82
- 2.8 Removing and installing coolant valve for gearbox N488 , vehicles with dual clutch
gearbox - 2.9 Removing and installing actuator for engine temperature regulation N493
- 2.10 Removing and installing coolant temperature sender G62
- 3 Coolan
- 3.1 Assembly overview – coolant pipes
- 3.2 Removing and installing front coolant pipe
- 3.3 Removing and installing upper coolant pipes
- 4 Radiator, radiator fan
- 4.1 Assembly overview – radiator/radiator fan
- 4.2 Assembly overview – auxiliary radiator
- 4.3 Assembly overview – radiator cowl and radiator fan
- 4.4 Removing and installing radiator
- 4.5 Removing and installing radiator cowl
- 4.6 Removing and installing radiator fan
- 4.7 Removing and installing auxiliary radiator
- 1 Cooling system/coolant
- 21 – Turbocharging/supercharging
- 1 Exhaust turbocharger
- 1.1 Assembly overview – turbocharger
- 1.2 Removing and installing turbocharger
- 1.3 Removing and installing turbocharger air recirculation valve N249
- 2 Charge air system
- 2.1 Assembly overview – charge air system
- 2.2 Assembly overview – charge-air hose connections
- 2.3 Removing and installing charge air cooler
- 2.4 Removing and installing charge air pressure sender G31
- 2.5 Checking charge air system for leaks
- 1 Exhaust turbocharger
- 24 – Mixture preparation – injection
- 1 Injection system
- 1.1 Overview of fitting locations – injection system
- 2 Injectors
- 2.1 Assembly overview – fuel rail with injectors
- 2.2 Removing and installing fuel rail
- 2.3 Removing and installing injectors
- 2.4 Renewing seals on injectors
- 2.5 Cleaning injectors
- 3 Air filter
- 3.1 Assembly overview – air filter housing
- 3.2 Removing and installing air filter housing
- 4 Intake manifold
- 4.1 Assembly overview – intake manifold
- 4.2 Removing and installing intake manifold
- 4.3 Removing and installing throttle valve module GX3
- 4.4 Cleaning throttle valve module
- 4.5 Checking intake manifold change-over
- 5.1 Removing and installing fuel pressure sender G247
- 5.2 Checking fuel pressure sender G247
- 5.3 Removing and installing fuel pressure sender for low-pressure G410
- 5.4 Removing and installing intake manifold sender GX9
- 5.5 Removing and installing air mass meter G70 / intake air temperature sender G42
- 5.6 Removing and installing exhaust gas pressure sensor 1 G450
- 6 Engine (motor) control unit
- 6.1 Removing and installing engine control unit J623 without protective housing . . . .
- 6.2 Removing and installing engine control unit J623 with protective housing
- 7 High-pressure pump
- 7.1 Assembly overview – high-pressure pump
- 7.2 Removing and installing high-pressure pump
- 8 Lambda probe
- 8.1 Assembly overview – Lambda probe
- 8.2 Removing and installing Lambda probe
- 1 Injection system
- 26 – Exhaust system
- 1 Exhaust pipes, silencers
- 1.1 Assembly overview – silencers
- 1.2 Separating exhaust pipes, silencers
- 1.3 Removing and installing silencer
- 1.4 Aligning exhaust system free of stress
- 1.5 Checking exhaust system for leaks:
- 1.6 Align end exhaust pipes
- 2 Exhaust gas cleaning
- 2.1 Assembly overview – emission control
- 2.2 Removing and installing bracket for catalytic converter
- 2.3 Removing and installing catalytic converter
- 3 Exhaust gas temperature regulation
- 3.1 Assembly overview – exhaust gas temperature regulation
- 3.2 Removing and installing temperature sender before particulate filter G506 . . . .
- 3.3 Removing and installing temperature sender after particulate filter G527
- 1 Exhaust pipes, silencers
- 28 – Ignition system
- 1 Ignition system
- 1.1 Assembly overview – ignition system
- 1.2 Removing and installing ignition coils with output stage
- 1.3 Removing and installing knock sensor I G61
- 1.4 Removing and installing hall sender for exhaust camshaft
- 1.5 Removing and installing engine speed sender G28
- 1 Ignition system
Language: English
Format: PDF
Pages: 419