Seat 4-cylinder petrol 1.5L direct injection, 4 V, turbocharger, EA211 EVO
Ateca 2017- Leon 2013- Leon ST 2013- Workshop Manual. Edition 10.2018. Engine ID: DACA, DADA. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.
List of Workshop Manual Repair Groups
Repair Group
00 – Technical data
10 – Removing and installing engine
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
21 – Turbocharging/supercharging
24 – Mixture preparation – injection
26 – Exhaust system
28 – Ignition system
CONTENTS
- 00 – Technical data
- 1 Safety information
- 1.1 Safety regulations for working on fuel supply
- 1.2 Safety precautions when working on vehicles with a start/stop system
- 1.3 Safety precautions when using testing and measuring instruments during a road test
- 1.4 Safety precautions when working on the cooling system
- 1.5 Safety precautions when working on ignition system
- 1.6 Safety precautions when working on exhaust system
- 2 Identification
- 2.1 Engine number/engine data
- 3 Repair notes
- 3.1 Rules for cleanliness
- 3.2 Foreign objects in engine
- 3.3 Contact corrosion
- 3.4 Routing and attachment of lines
- 3.5 Fitting radiator and condensers
- 3.6 Checking vacuum system
- 1 Safety information
- 10 – Removing and installing engine
- 1 Removing and installing engine
- 1.1 Removing engine
- 1.2 Separating engine and gearbox
- 1.3 Securing engine on engine and gearbox support
- 1.4 Installing engine
- 2 Assembly mountings
- 2.1 Assembly overview – assembly mountings
- 2.2 Removing and installing motor mounting
- 2.3 Removing and installing gearbox mounting
- 2.4 Removing and installing pendulum support
- 2.5 Supporting engine in installation position
- 2.6 Adjusting assembly mountings
- 2.7 Checking adjustment of assembly mountings (engine and gearbox mountings)
- 3 Engine cover panel
- 3.1 Removing and installing engine cover
- 1 Removing and installing engine
- 13 – Crankshaft group
- 1 Cylinder block (pulley end)
- 1.1 Assembly overview – poly V-belt drive
- 1.2 Removing and installing poly-V belt
- 1.3 Removing and installing tensioner for poly V-belt
- 1.4 Removing and installing vibration damper
- 1.5 Removing and installing engine support
- 1.6 Renewing crankshaft oil seal – belt pulley end
- 2 Cylinder block, gearbox end
- 2.1 Assembly overview – cylinder block, gearbox end
- 2.2 Removing and installing flywheel
- 2.3 Removin g
- 3 Crankshaft
- 3.1 Renewing needle bearing in crankshaft
- 3.2 Crankshaft dimensions
- 3.3 Measuring axial clearance of crankshaft
- 4 Pistons and conrods
- 4.1 Assembly overview – pistons and conrods
- 4.2 Removing and installing pistons
- 4.3 Removing and installing oil spray jets
- 4.4 Checking pistons and cylinder bores
- 4.5 Checking radial clearance of conrods
- 4.6 Setting piston to TDC position
- 1 Cylinder block (pulley end)
- 15 – Cylinder head, valve gear
- 1 Cylinder head
- 1.1 Assembly overview – cylinder head
- 1.2 Assembly overview – camshaft housing
- 1.3 Removing and installing cylinder head
- 1.4 Removing and installing camshaft housing
- 1.5 Checking compression
- 2 Toothed belt drive
- 2.1 Assembly overview – toothed belt cover
- 2.2 Assembly overview – toothed belt
- 2.3 Assembly overview – valve timing tool
- 2.4 Removing and installing toothed belt guard
- 2.5 Removing and installing toothed belt
- 2.6 Preassembling and installing valve timing tool
- 2.7 Checking valve timing
- 2.8 Adjusting valve timing
- 2.9 Removing toothed belt from camshaft
- 3 Valve gear
- 3.1 Assembly overview – valve gear
- 3.2 Removing and installing camshaft oil seal
- 3.3 Removing and installing camshaft adjuster
- 3.4 Removing and installing cam actuators
- 3.5 Removing and installing camshaft control valve 1 N727
- 3.6 Removing and installing exhaust camshaft control valve 1 N318
- 3.7 Removing and installing valve stem seals
- 3.8 Removing and installing holder for oil seal
- 4 Inlet and exhaust valves
- 4.1 Checking valve guides
- 4.2 Checking valves
- 4.3 Valve dimensions
- 1 Cylinder head
- 17 – Lubrication
- 1 Sump, oil pump
- 1.1 Assembly overview – sump/oil pump
- 1.2 Engine oil:
- 1.3 Removing and installing sump
- 1.4 Removing
- 2 Engine oil cooler
- 2.1 Assembly overview – engine oil cooler
- 2.2 Removing and installing engine oil cooler
- 3 Crankcase ventilation
- 3.1 Assembly overview – crankcase breather system
- 3.2 Removing and installing oil separator
- 4 Oil filter, oil pressure switch
- 4.1 Assembly overview – oil pressure switches/oil pressure control
- 4.2 Checking oil pressure and oil pressure switch
- 4.3 Removing and installing oil filter housing
- 4.4 Removing and installing oil pressure regulating valve N428
- 4.5 Removing and installing oil pressure sender G10
- 1 Sump, oil pump
- 19 – Cooling
- 1 Cooling system/coolant
- 1.1 Connection diagram – coolant hoses
- 1.2 Checking cooling system for leaks
- 1.3 Draining and adding coolant
- 1.4 Flushing cooling system
- 2 Coolant pump, regulation of cooling system
- 2.1 Assembly overview – coolant pump, thermostat
- 2.2 Assembly overview – electric coolant pump
- 2.3 Assembly overview – coolant temperature sender
- 2.4 Removing and installing electric coolant pump
- 2.5 Removing and installing coolant pump
- 2.6 Removing and installing toothed belt pulley for coolant pump
- 2.7 Removing and installing coolant temperature sender G62
- 2.8 Removing and installing radiator outlet coolant temperature sender G83 .
- 2.9 Removing and installing engine outlet coolant temperature sender G82 . .
- 2.10 Removing and installing engine temperature regulation module GX33 . . .
- 2.11 Checking coolant pump
- 3 Coolant pipes
- 3.1 Assembly overview – coolant pipes
- 3.2 Removing and installing coolant pipes
- 4 Radiator, radiator fan
- 4.1 Assembly overview – radiator/radiator fan
- 4.2 Assembly overview – radiator cowl and radiator fan
- 4.3 Assembly overview – radiatorblindvi r
- 4.4 Removing and installing
- 4.5 Removing and installing water radiator for charge air cooling circuit
- 4.6 Removing and installing radiator cowl
- 4.7 Removing and installing radiator fan V7
- 4.8 Removing and installing radiator blind
- 4.9 Removing and installing radiator blind control motor V544
- 1 Cooling system/coolant
- 21 – Turbocharging/supercharging
- 1 Exhaust turbocharger
- 1.1 Assembly overview – turbocharger
- 1.2 Removing and installing turbocharger
- 1.3 Removing and installing connection for turbocharger
- 1.4 Removing and installing charge pressure control module GX34
- 2 Charge air system
- 2.1 Assembly overview – charge air system
- 2.2 Removing and installing charge air cooler
- 2.3 Removing and installing charge pressure sender GX26
- 2.4 Checking charge air system for leaks
- 2.5 Removing and installing air pipe
- 2.6 Checking charge air cooler for leaks
- 1 Exhaust turbocharger
- 24 – Mixture preparation – injection
- 1 Injection system
- 1.1 Overview of fitting locations – injection system
- 2 Air filter
- 2.1 Assembly overview – air filter housing
- 2.2 Removing and installing air filter housing
- 2.3 Removing and installing air guide on lock carrier
- 3 Intake manifold
- 3.1 Assembly overview – intake manifold
- 3.2 Removing and installing intake manifold
- 3.3 Removing and installing throttle valve module GX3
- 3.4 Cleaning throttle valve module
- 4 Injectors
- 4.1 Assembly overview – fuel rail with injectors
- 4.2 Removing and installing fuel rail
- 4.3 Removing and installing injectors
- 4.4 Cleaning injectors
- 5 Sensors
- 5.1 Removing and installing intake manifold sender GX9
- 5.2 Removing and installing fuel pressure sender G247
- 5.3 Checking fuel pressure sender G247
- 5.4 Removing and installing exhaust pressure sensor 1 G450
- 5.5 Removing and installing air mass measurement module GX35
- 6 High-pressure pump
- 6.1 Assembly overview – high-pressure pump
- 6.2 Removing and installing high-pressure pump
- 6.3 Removing and installing high-pressure pipe
- 7 Lambda probe
- 7.1 Assembly overview – Lambda probe
- 7.2 Removing and installing Lambda probe
- 8 Engine/motor control unit
- 8.1 Removing and installing engine/motor control unit J623
- 1 Injection system
- 26 – Exhaust system
- 1 Exhaust pipes and silencers
- 1.1 Assembly overview – silencers
- 1.2 Removing and installing silencer
- 1.3 Separating exhaust pipes from silencers
- 1.4 Aligning exhaust system free of stress
- 1.5 Check exhaust system for leaks
- 1.6 Installation position of clamp
- 2 Exhaust gas cleaning
- 2.1 Assembly overview – emission control
- 2.2 Removing and installing catalytic converter
- 2.3 Removing and installing particulate filter
- 2.4 Removing and installing exhaust flap control unit J883
- 1 Exhaust pipes and silencers
- 28 – Ignition system
- 1 Ignition system
- 1.1 Assembly overview – ignition system
- 1.2 Removing and installing ignition coils with output stage
- 1.3 Removing and installing knock sensor 1 G61
- 1.4 Removing and installing engine speed sender G28
- 1.5 Removing and installing inlet camshaft position sender G1002
- 1.6 Removing and installing exhaust camshaft position sender G1003 .
- 1 Ignition system
Language: English
Format: PDF
Pages: 398
Seat 4-cylinder petrol 1.5L direct injection, 4 V, turbocharger, EA211 EVO