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Seat 3-cylinder petrol engine 1.0L, direct injection, 4 V, turbocharger, EA211

Seat

Leon 2013- Leon ST 2013- Workshop Manual. Edition 03.2017. Engine ID CHZD. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Removing and installing engine
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
21 – Turbocharging/supercharging
24 – Mixture preparation – injection
26 – Exhaust system
28 – Ignition system

CONTENTS

  • 00 – Technical data
    • 1 Security standards
      • 1.1 Safety precautions when working on fuel supply system
      • 1.2 Safety precautions for working on vehicles with start-stop system
      • 1.3 Safety precautions during road tests in which testing and measuring equipment is used .
      • 1.4 Safety precautions when working on the cooling system
      • 1.5 Safety precautions when working on ignition system
    • 2 Identification
      • 2.1 Engine identification number/engine data
    • 3 Repair instructions
      • 3.1 Cleaning rules
      • 3.2 General notes
      • 3.3 General repair instructions
      • 3.4 Foreign particles in engine
      • 3.5 Contact corrosion
      • 3.6 Routing and attachment of pipes, hoses and wiring
      • 3.7 Installing radiators and condensers
      • 3.8 Vacuum system: checking
  • 10 – Removing and installing engine
    • 1 Removing and installing the engine
      • 1.1 Engine removal
      • 1.3 Securin g engine to engine and gearbox support . ^Af sA
      • 1.4 Installing engine
    • 2 Assembly bracket
      • 2.1 Installation overview – assembly mountings
      • 2.2 Removing and installing engine mountings
      • 2.3 Removing and installing gearbox mounting
      • 2.4 Removing and installing pendulum support
      • 2.5 Supporting engine in installation position
      • 2.6 Adjusting assembly mounting
      • 2.7 Checking adjustment of assembly mountings
  • 13 – Crankshaft group
    • 1 Cylinder block (pulley end)
      • 1.1 Exploded view – poly V-belt drive
      • 1.2 Removing and installing poly V-belt
      • 1.3 Removing and installing tensioner for poly V-belt
      • 1.4 Removing and installing vibration damper
      • 1.5 Removing and installing engine support
      • 1.6 Renewing crankshaft oil seal – belt pulley end
    • 2 Cylinder block, gearbox end
      • 2.1 Exploded view – cylinder block, gearbox end
      • 2.2 Removing and installing flywheel
      • 2.3 Removing and installing sealing flange (gearbox end)
    • 3 Crankshaft
      • 3.1 Crankshaft dimensions
      • 3.2 Renewing needle bearing in crankshaft
    • 4 Pistons and conrods
      • 4.1 Exploded view – pistons and conrods
      • 4.2 Removing and installing pistons
      • 4.3 Checking pistons and cylinder bores
      • 4.4 Separating parts of new conrod
      • 4.5 Checking radial clearance of conrod bearings
      • 4.6 Removing and installing oil spray jet
  • 15 – Cylinder head, valve gear
    • 1 Cylinder head
      • 1.1 Exploded view – cylinder head
      • 1.2 Exploded view – camshaft housing
      • 1.3 Removing and installing cylinder head
      • 1.4 Removing and installing camshaft housing
      • 1.5 Check compression pressure
    • 2 Toothed belt drive
      • 2.1 Exploded view – toothed belt cover
      • 2.2 Exploded view – toothed belt
      • 2.3 Timing belt: removing, fitting, tensioning
      • 2.4 Checking valve timing
      • 2.5 Detaching toothed belt from camshaft
      • 2.6 Adjust distribution timing
      • 2.7 Tensioning roller: remove and install
      • 3.1 Assembly overview – valve gear
      • 3.2 Measuring axial play of camshaft
      • 3.3 Removing and installing camshaft oil seal
      • 3.4 Removing and installing camshaft adjuster
      • 3.5 Removing and installing inlet camshaft control valve 1 N205
      • 3.6 Removing and installing exhaust camshaft control valve 1 N318
      • 3.7 Removing and installing valve stem seals
    • 4 Inlet and exhaust valves
      • 4.1 Valve guides: verification
      • 4.2 Valves: checking
      • 4.3 Valve dimensions
  • 17 – Lubrication
    • 1 Sump, oil pump
      • 1.1 Exploded view – sump/oil pump
      • 1.2 Engine oil
      • 1.3 Removing and replacing oil sump
      • 1.4 Oil pump: removing and installing
      • 1.5 Removing and installing oil level and oil temperature sender G266
    • 2 Engine oil radiator
      • 2.1 Assembly overview – engine oil cooler
      • 2.2 Removing and installing engine oil cooler
    • 3 Crankcase breather system
      • 3.1 Exploded view – crankcase breather system
      • 3.2 Removing and installing the oil separator
    • 4 Oil filter/oil pressure switches
      • 4.1 Exploded view – oil filter/oil pressure switches
      • 4.2 Removing and installing oil pressure sender G10
      • 4.3 Check oil pressure and oil pressure switch
      • 4.4 Removing and installing oil filter housing
      • 4.5 Removing and installing valve for oil pressure control N428
  • 19 – Cooling
    • 1 Cooling system/coolant
      • 1.1 Connection diagram – coolant hoses
      • 1.2 Checking cooling system for leaks
      • 1.3 Draining and filling coolant
    • 2 Coolant pump/thermostat assembly
      • 2.1 Exploded view – coolant pump and thermostat
      • 2.2 Exploded view – electric coolant pump
      • 2.3 Exploded view: coolant temperature sensors
      • 2.4 Removing and installing electric coolant pump
      • 2.5 Removing and replacing coolant pump
      • 2.6 Cooling system thermostat: removing and installing
      • 2.7 Removing and installing toothed belt pulley for coolant pump
      • 2.8 Removing and installing coolant temperature sender G62
      • 2.9 Removing and installing coolant temperature sender at radiator outlet G83
    • 3 Coolant pipes
      • 3.1 Exploded view – coolant pipes
      • 3.2 Removing and installing coolant pipes
    • 4 Radiator/radiator fans
      • 4.1 Exploded view – radiator/radiator fans
      • 4.2 Exploded view – radiator cowl and radiator fans
      • 4.3 Removing and positioning radiator
      • 4.4 Removing and installing cooler for charge air cooling circuit
      • 4.5 Removing and installing radiator cowl
      • 4.6 Removing and installing radiator fan V7
  • 21 – Turbocharging/supercharging
    • 1 Exhaust turbocharger
      • 1.1 Exploded view – turbocharger
      • 1.2 Turbo compressor: removing and fitting
      • 1.3 Removing and installing charge pressure positioner V465
      • 1.4 Removing and installing connection for turbocharger
    • 2 Supercharger air system:
      • 2.1 Assembly overview – charge air system
      • 2.2 Charged air cooler: removing and fitting
      • 2.5 Removing and installing the air intake pipe
  • 24 – Mixture preparation – injection
    • 1 Injection system
      • 1.1 Overview of fitting locations – injection system
    • 2 Air cleaner
      • 2.1 Exploded view – air cleaner housing
      • 2.2 Air filter housing: removing and fitting
    • 3 Suction hose
      • 3.1 Exploded view – intake manifold
      • 3.2 Removing and installing intake manifold
      • 3.3 Throttle valve control unit GX3 : removing and fitting
      • 3.4 Cleaning throttle valve module GX3
    • 4 Injectors
      • 4.1 Assembly overview – fuel rail with injectors
      • 4.2 Removing and installing fuel rail
      • 4.3 Injectors: removing and installing
      • 4.4 Cleaning injectors
    • 5 Sensors
      • 5.1 Removing and installing fuel pressure sensor G247
      • 5.2 Checking fuel pressure sender G247
      • 5.3 Remove and install intake manifold sender GX9
    • 6 High-pressure pump
      • 6.1 Exploded view – high-pressure pump
      • 6.2 High-pressure pump: removing and fitting
      • 6.3 Removing and installing high-pressure pipe
    • 7 Lambda sensor
      • 7.1 Exploded view – Lambda probe
      • 7.2 Removing and installing lambda probe 1 before catalytic converter GX10 / lambda probe 1 after catalytic converter GX7
    • 8 Engine control unit
      • 8.1 Removing and installing engine control unit J623
      • 8.2 Disconnecting engine control unit J623 from protective housing
  • 26 – Exhaust system
    • 1 Exhaust pipes/silencers
      • 1.1 Exploded view – silencers
      • 1.2 Disconnecting exhaust pipes/silencers
      • 1.3 Removing and installing silencers
      • 1.4 Align exhaust system to be free of stress
      • 1.5 Check exhaust system for leaks
    • 2 Emission control
      • 2.1 Assembly overview – emission control
      • 2.2 Removing and installing catalytic converter
  • 28 – Ignition system
    • 1 Ignition system
      • 1.1 Assembly overview – ignition system
      • 1.2 Spark plug test data
      • 1.3 Ignition coils with output stage: removing and fitting
      • 1.4 Removing and installing knock sensor 1 G61
      • 1.5 Removing and installing Hall sender
      • 1.6 Removing and installing engine speed sensor G28

Language: English
Format: PDF
Pages: 280

Seat 3-cylinder petrol engine 1.0L, direct injection, 4 V, turbocharger, EA211