Seat 3-cylinder petrol engine 1.0L direct injection, 4 V, turbocharger, EA211 Workshop Manual

Arona 2018-, Ateca 2017-, Ibiza 2016-, Ibiza 2018-, Ibiza ST 2016-, Leon 2013-, Leon ST 2013-, Toledo 2013-. Engine ID: CHZB, CHZL, CHZJ, DKJA, CHZC, CHZD, DKLA, DKLB, DKLD, DKRA, DKRC, DKRF. Edition 07.2018. Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed.

List of Workshop Manual Repair Groups

Repair Group
00 – Technical data
10 – Removing and installing engine
13 – Crankshaft group
15 – Cylinder head, valve gear
17 – Lubrication
19 – Cooling
21 – Turbocharging/supercharging
24 – Mixture preparation – injection
26 – Exhaust system
28 – Ignition system

CONTENTS

  • 00 – Technical data
    • 1 Safety information
      • 1.1 Safety regulations for working on fuel supply
      • 1.2 Safety measures when working on vehicles with a start/stop system
      • 1.3 Safety precautions when using testers and measuring instruments during a road test
      • 1.4 Safety precautions when working on the cooling system
      • 1.5 Safety precautions when working on ignition system
      • 1.6 Safety precautions when working on exhaust system
    • 2 Identification
      • 2.1 Engine number/engine data
    • 3 Repair instructions
      • 3.1 Rules for cleanliness
      • 3.2 General information
      • 3.3 General repair instructions
      • 3.4 Foreign objects in engine
      • 3.5 Contact corrosion
      • 3.6 Routing and attachment of lines
      • 3.7 Fitting radiator and condensers
      • 3.8 Checking vacuum system
  • 10 – Removing and installing engine
    • 1 Removing and installing engine
      • 1.1 Removing engine
      • 1.2 Separating engine and gearbox
      • 1.3 Securing engine on engine and gearbox support
      • 1.4 Installing engine
    • 2 Assembly mountings
      • 2.1 Assembly overview – assembly mountings
      • 2.4 Removing and installing pendulum support
      • 2.5 Supporting engine in installation position
      • 2.6 Assembly mountings – adjusting, Ateca, Leon 2013, Ibiza 2018, Arona
      • 2.7 Assembly mounting setting – checking, Ateca, Leon 2013, Ibiza 2018, Arona
  • 13 – Crankshaft group
    • 1 Cylinder block (pulley end)
      • 1.1 Assembly overview – poly V-belt drive
      • 1.2 Removing and installing poly-V belt
      • 1.3 Removing and installing tensioner for poly V-belt
      • 1.4 Removing and installing vibration damper
      • 1.5 Removing and installing engine support
      • 1.6 Renewing crankshaft oil seal – belt pulley end
    • 2 Cylinder block, gearbox end
      • 2.1 Assembly overview – cylinder block, gearbox end
      • 2.2 Removing and installing flywheel
      • 2.3 Removing and installing sealing flange on gearbox side
    • 3 Crankshaft
      • 3.1 Crankshaft dimensions
      • 3.2 Renewing needle bearing in crankshaft
    • 4 Pistons and conrods
      • 4.1 Assembly overview – pistons and conrods
      • 4.2 Removing and installing pistons
      • 4.3 Checking pistons and cylinder bores
      • 4.4 Separating new conrod
      • 4.5 Checking radial clearance of conrods
      • 4.6 Removing and installing oil spray jets
      • 4.7 Setting piston to TDC position
  • 15 – Cylinder head, valve gear
    • 1 Cylinder head
      • 1.1 Assembly overview – cylinder head
      • 1.2 Assembly overview – camshaft housing
      • 1.3 Removing and installing cylinder head
      • 1.4 Removing and installing camshaft housing
      • 1.5 Checking compression
    • 2 Toothed belt drive
      • 2.1 Assembly overview – toothed belt cover
      • 2.2 Assembly overview – toothed belt
      • 2.3 Removing and installing toothed belt
      • 2.4 Preassembling and installing test tool VAS 611 007
      • 2.5 Checking valve timing
      • 2.6 Adjusting valve timing
      • 2.7 Removing toothed belt from camshaft
      • 2.8 Removing and installing tensioning roller
    • 3 Valve gear
      • 3.1 Assembly overview – valve gear
      • 3.2 Measuring axial play of camshaft
      • 3.3 Removing and installing camshaft oil seal
      • 3.4 Removing and installing camshaft adjuster
      • 3.5 Removing and installing inlet camshaft control valve 1 N205
      • 3.6 Removing and installing exhaust camshaft control valve 1 N318
      • 3.7 Removing and installing valve stem seals
    • 4 Inlet and exhaust valves
      • 4.1 Checking valve guides
      • 4.2 Checking valves
      • 4.3 Valve dimensions
  • 17 – Lubrication
    • 1 Sump, oil pump
      • 1.1 Assembly overview – sump/oil pump
      • 1.2 Engine oil
      • 1 3 Removing and installing sump
      • 1.4 Removing and installing oil pump
      • 1.5 Removing and installing oil level and oil temperature sender G266 . . . .
    • 2 Engine oil cooler
      • 2.1 Assembly overview – engine oil cooler
      • 2.2 Removing and installing engine oil cooler
    • 3 Crankcase ventilation
      • 3.1 Assembly overview – crankcase breather system
      • 3.2 Removing and installing oil separator
    • 4 Oil filter, oil pressure switch
      • 4.1 Assembly overview – oil filter, oil pressure switch
      • 4.2 Removing and installing oil pressure sender G10
      • 4.3 Checking oil pressure and oil pressure switch
      • 4.4 Removing and installing oil filter housing
      • 4.5 Removing and installing oil pressure regulating valve N428
  • 19 – Cooling
    • 1 Cooling system/coolant
      • 1.1 Connection diagram – coolant hoses
      • 1.2 Checking cooling system for leaks
      • 1.3 Draining and adding coolant
    • 2 Coolant pump, regulation of cooling system
      • 2.1 Assembly overview – coolant pump, thermostat
      • 2.2 Assembly overview – electric coolant pump
      • 2.3 Assembly overview – coolant temperature sender
      • 2.4 Removing and installing electric coolant pump
      • 2.5 Removing and installing coolant pump
      • 2.6 Removing and installing thermostat
      • 2.7 Removing and installing toothed belt pulley for coolant pump
      • 2.8 Removing and installing coolant temperature sender G62
      • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    • 3 Coolant pipes
      • 3.1 Assembly overview – coolant pipes
      • 3.2 Removing and installing coolant pipes
    • 4 Radiator, radiator fan
      • 4.1 Assembly overview – radiator/radiator fan
      • 4.2 Assembly overview – radiator cowl and radiator fan
      • 4.3 Removing and installing radiator
      • 4.4 Removing and installing water radiator for charge air cooling circuit
      • 4.5 Removing and installing radiator cowl
      • 4.6 Removing and installing radiator fan V7
      • 4.7 Removing and installing radiator blind
      • 4.8 Removing and installing
      • 4.9 Assembly overview
  • 21 – Turbocharging/supercharging
    • 1 Turbocharger
      • 1.1 Assembly overview – turbocharger
      • 1.2 Removing and installing turbocharger
      • 1.3 Removing and installing charge pressure positioner V465
      • 1.4 Removing and installing connection for turbocharger
    • 2 Charge air system
      • 2.1 Assembly overview – charge air system
      • 2.2 Removing and installing charge air cooler
      • 2.3 Removing and installing charge pressure sender GX26
      • 2.4 Checking charge air system for leaks
      • 2.5 Removing and installing air pipe
  • 24 – Mixture preparation – injection
    • 1 Injection system
      • 1.1 Overview of fitting locations – injection system
    • 2 Injectors
      • 2.1 Assembly overview – fuel rail with injectors
      • 2.2 Removing and installing fuel rail
      • 2.3 Removing and installing injectors
      • 2.4 Cleaning injectors
    • 3 Air filter
      • 3.1 Assembly overview – air filter housing
      • 3.2 Removing and installing air filter housing
    • 4 Intake manifold
      • 4.1 Assembly overview – intake manifold
      • 4.2 Removing and installing intake manifold
      • 4.3 Removing and installing throttle valve module GX3
      • 4.4 Cleaning throttle valve module GX3
    • 5 Sensors
      • 5.1 Removing and installing fuel pressure sender G247
      • 5.2 Checking fuel pressure sender G247
      • 5.3 Removing and installing intake manifold sender GX9
      • 5.4 Removing and installing exhaust gas pressure sensor 1 G450
    • 6 Engine (motor) control unit
      • 6.1 Removing and installing engine control unit J623
      • 6.2 Removing and installing engine control unit J623 with protective housing
      • 6.3 Assembly overview – engine (motor) control unit
    • 7 High-pressure pump
      • 7.1 Assembly overview – high-pressure pump
      • 7.2 Removing and installing high-pressure pump
      • 7.3 Removing and installing high-pressure pipe
    • 8 Lambda probe
      • 8.1 Assembly overview – Lambda probe
      • 8.2 Removing and installing lambda probe
  • 26 – Exhaust system
    • 1 Exhaust pipes, silencers
      • 1.1 Assembly overview – silencers
      • 1.2 Disconnecting exhaust pipes/silencers
      • 1.3 Removing and installing silencer
      • 1.4 Aligning exhaust system free of stress
      • 1.5 Checking exhaust system for leaks
      • 1.6 Installation position of clamp
      • 1.7 Align end exhaust pipes
    • 2 Exhaust gas cleaning
      • 2.1 Assembly overview – emission control
      • 2.2 Removing and installing catalytic converter
      • 2.3 Removing and installing particulate filter
  • 28 – Ignition system
    • 1 Ignition system
      • 1.1 Assembly overview – ignition system
      • 1.2 Removing and installing ignition coils with output stage
      • 1.3 Removing and installing knock sensor I G61
      • 1.4 Removing and installing Hall sender
      • 1.5 Removing and installing engine speed sender G28

Language: English
Format: PDF
Pages: 477

Seat 3-cylinder petrol engine 1.0L direct injection, 4 V, turbocharger, EA211 Workshop Manual

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